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DN100-PN25 Bellow Seal Globe Valve

DN100-PN25 Bellow Seal Globe Valve

Product Name: Bellows Seal Globe Valve
Connection: Flanged Ends
Nominal Size: DN100 (4″)
Nominal Pressure: PN25
Body Construction: Cast Steel / Forged Steel

Technical Datasheet: Bellows Seal Globe Valve

Product Name: Bellows Seal Globe Valve
Connection: Flanged Ends
Nominale grootte: DN100 (4″)
Nominal Pressure: PN25
Body Construction: Cast Steel / Forged Steel

  1. General Design Features
  • Type: Bellows-sealed globe valve, straight-through pattern .
  • Seal Design: Double sealing system. Primary seal is a multi-ply metal bellows welded to the stem, preventing external leakage. Secondary backup packing (graphite) provides additional safety .
  • Bonnet Design: Bolted bonnet construction for easy maintenance .
  • Back Seat: Standard back seat design allows for repacking under pressure (in open position) and protects the packing from system flow .
  • Werking: Rising stem with non-rising handwheel (indicates valve position) .
  • Stroomrichting: Flow direction is typically “above the disc” (flow closes) for improved shut-off capability .
  1. Applicable Standards & Specifications

Item

Standard / Specification

Design & Manufacturing

DIN 3356, EN 137-1, GB/T 12235, ASME B16.34 (applicable)

Face-to-Face Dimensions

DIN 3202 / EN 558-1 Series 1

Flange Connection

DIN 2543-2456 / EN 1092-1 (PN25)

Pressure-Temperature Rating

DIN 2401 / ASME B16.34

Testing & Inspection

DIN 3230 / EN 12266-1

Bellows Standard

ISO 15761 / BS EN 137-1

  1. Operating Parameters

Item

Specificatie

Maat

DN100

Drukclassificatie

PN25 *(approx. 25 bar / 2.5 MPa / 363 PSI)*

Shell Test Pressure

38 bar (Hydrostatic, 1.5 x PN)

Seat Test Pressure

27.5 bar (Hydrostatic, 1.1 x PN)

Temperature Range

-10°C to +400°C (depending on body and bellows material)

Suitable Media

Steam, thermal oil, hot water, aggressive and hazardous fluids

Leakage Rate

Zero leakage to atmosphere (bellows seal)

  1. Bill of Materials (Typical Material Selection)

Note: Material selection depends on the fluid temperature and corrosivity. Two common configurations are listed below.

Item

Part Name

Carbon Steel Configuration

Stainless Steel Configuration

1

Lichaam

GS-C25 / A216 WCB (Carbon Steel Casting)

1.4408 / A351 CF8M (SS Casting)

2

Bonnet / Yoke

GS-C25 / A216 WCB

1.4408 / A351 CF8M

3

Disc / Valve Plug

20Cr13 + Stellite (Hardfaced)

SS316 + Stellite

4

Seat Ring

13Cr / A105 + Stellite

SS316 + Stellite

5

Bellows

AISI 304 / 316 (Stainless Steel)

AISI 316L / C276 (Hastelloy)

6

Stang

AISI 420 / 20Cr13 (Stainless Steel)

AISI 316 / 1.4401

7

Gasket (Body/Bonnet)

Spiral Wound (Graphite + SS304)

Spiral Wound (Graphite + SS316)

8

Packing (Backup)

Graphite Rings

Graphite Rings

9

Studs & Nuts

ASTM A193 B7 / A194 2H

ASTM A193 B8 / A194 8

10

Handwheel

Ductile Iron / Fabricated Steel

Ductile Iron / SS

  1. Dimensional Data (DN100 PN25)

Note: Dimensions are standard references per DIN/EN standards. Verify with manufacturer’s drawing.

Dimension

Value (mm)

Notes / Reference Standard

Face-to-Face Length (L)

350 mm

DIN 3202 / EN 558-1 Series 1 (approx.)

Overall Height (H)

350 – 381 mm

Handwheel closed position (approx.)

Flange Diameter (D)

235 mm

DIN EN 1092-1 (PN25)

Bolt Circle Diameter (K)

190 mm

Standard for DN100 PN25

Number of Bolt Holes

8

Standard for DN100 PN25

Bolt Hole Diameter (L)

22 mm

Standard for M20 bolts

Weight

35 kg – 48 kg

Depends on material (CS vs SS) and pressure rating

  1. Inspection & Testing Procedure
  • Shell Test: Valve partially open. Hydrostatic test at 1.5 times PN (38 bar) . Check body and bonnet joints for leaks .
  • Seat Test: Valve closed. Hydrostatic test at 1.1 times PN (27.5 bar) . Check for leakage across the seat.
  • Bellows Seal Test: Specific test to ensure the bellows integrity (usually with air or helium leak detection).
  • Backseat Test: Verify backseat seal function when valve is fully open.
  1. Features & Benefits
  • Zero Leakage: The welded metal bellows eliminates stem leakage, reducing maintenance and improving safety for toxic or expensive media .
  • Extended Service Life: Bellows compensates for thermal expansion and has high cycle life.
  • Energy Savings: Prevents loss of valuable fluids or steam.
  • Maintenance Friendly: Backup packing allows for sealing even in the unlikely event of bellows failure .
  • ISO 5211 Mounting: Top flange (if specified) allows for easy mounting of actuators.

 

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