Axial Check Valve – Technical Data Sheet
Size: DN80 | Pressure: PN40 | Connection: Flanged RF | Axial Flow Design
Item | Spesifikasi |
Product Name | Axial Flow Check Valve (Nozzle Type / Non‑Slamming) |
Saiz Nominal | DN80 |
Penilaian Tekanan | PN40 (4.0 MPa / 40 bar / 580 psi) |
Connection Type | Flanged, Raised Face (RF) |
Flange Standard | EN 1092‑1 (Type B1 or B2) / ASME B16.5 optional |
Design Standard | API 594 (Type B – wafer or lug) or manufacturer specific |
Face‑to‑Face Dimension | Wafer type: per API 594 / EN 558 Series 48 (approx. 60 – 70 mm) |
Construction | Axial flow – streamlined body, centre‑guided disc, spring‑assisted closure |
Bahan Badan | WCB (Carbon Steel) / CF8M (316 SS) / Ductile Iron |
Disc / Trim | Stainless steel (CF8M) with optional Stellite hardfacing |
Pengedap | Metal‑to‑metal or soft seated (PTFE / NBR) optional |
Spring Material | Stainless steel (316) |
Julat Suhu | -29°C ~ +425°C (depending on materials) |
Applicable Media | Water, steam, oil, gas, chemicals, petrochemicals |
- Main Parts & Materials
Komponen | Material (Standard) | Optional Material |
Badan | WCB (carbon steel) | CF8M (316 SS), CF3M (316L), Ductile Iron (GGG40) |
Disc (Piston) | CF8M (316 SS) | CF8 (304 SS), duplex, with Stellite overlay |
tempat duduk | Integral with body, Stellite faced | PTFE insert (soft seated) |
Musim bunga | 316 SS | Inconel, Hastelloy |
Guide / Shaft | 316 SS | 17‑4PH, Monel |
Gasket | Spiral wound (SS + graphite) | PTFE, graphite sheet |
Bolting | A193 B7 / A194 2H (for WCB body) | A193 B8 / A194 8 (for SS body) |
- Dimensions & Weight (Wafer Type – Reference)
Dimension | mm (approx.) | inch (approx.) |
Face‑to‑Face (L) | 65 – 75 | 2.56 – 2.95 |
Flange Compatibility | PN40 EN 1092‑1 | – |
Outer Diameter (flange OD) | 200 (for PN40 DN80 flange) | 7.87 |
Overall Length (including flanges) | depends on mating flanges | – |
Weight (valve body only) | ~6 – 10 kg | ~13 – 22 lbs |
Note: Wafer type axial check valves are installed between flanges. Face‑to‑face follows EN 558 Series 48 (basic series 48 for wafer check valves).
- Axial Check Valve Design Features
- Axial Flow Path – Streamlined, straight‑through design with minimal pressure drop compared to conventional swing or lift check valves.
- Non‑Slamming Operation – Spring‑assisted disc returns to seat before flow reversal occurs, eliminating water hammer and noise.
- Centre‑Guided Disc – Accurate alignment, low wear, and stable operation even at low flow velocities.
- Compact Wafer Design – Short face‑to‑face length, lightweight, easy to install between existing flanges.
- Bidirectional or Unidirectional – Standard design is unidirectional; optional double‑directional available.
- Low Opening Pressure – Spring rate optimized for low cracking pressure (typically 0.02 – 0.05 MPa), suitable for pump protection.
- Performance Characteristics
Characteristic | Value |
Cracking Pressure | ≤ 0.03 MPa (0.3 bar) for standard spring |
Maximum Operating Pressure | 4.0 MPa (PN40) |
Maximum Operating Temperature | 425°C (with graphite seals) |
Leakage Rate | Zero leakage (soft seat) / Class IV (metal seat) |
Flow Coefficient (Cv) | High – typically >0.8 x pipe Cv due to streamlined design |
- Aplikasi
- Pump discharge protection (water, oil, chemical pumps)
- Boiler feedwater systems
- Compressed air and gas lines
- HVAC and district heating
- Refining and petrochemical plants
- Marine and offshore (with stainless steel body)
- Testing & Compliance
Test | Standard / Requirement |
Shell Test | 1.5 × PN40 (6.0 MPa) – no leakage |
Seat Test (low pressure) | 0.6 MPa (6 bar) – per API 598 |
Seat Test (high pressure) | 1.1 × PN40 (4.4 MPa) – zero leakage for soft seat |
Hydrostatic strength | EN 12266‑1 / API 598 |
Material Traceability | EN 10204 3.1 (optional) |
Marking | EN 19 / MSS SP‑25 |
- Advantages Over Conventional Check Valves
Feature | Axial Check Valve | Swing / Lift Check Valve |
Pressure drop | Very low | Moderate to high |
Water hammer | Virtually eliminated | Common (disc slams) |
Installation orientation | Horizontal or vertical (flow upward) | Usually horizontal |
Cracking pressure | Low (0.03 MPa) | Higher (0.05 – 0.1 MPa) |
Space required | Short face‑to‑face | Longer |
- Ordering Information
Please specify:
- Valve size: DN80
- Pressure rating: PN40
- Connection type: Flanged RF
- Body material: WCB / CF8M / Ductile Iron
- Seat type: Metal / Soft (PTFE)
- Spring material: 316 SS / Inconel
- Special requirements: Low cracking pressure, high temperature (>400°C), NACE, etc.
Notes:
- Axial check valves are bidirectional only if specially ordered; standard design is unidirectional (flow direction arrow on body).
- Wafer type requires appropriate flange bolting length (longer than standard due to valve body thickness).
- For high‑temperature steam service (above 350°C), a metal‑seated version with flexible graphite seals is mandatory.
- Dimensions and weights are typical; confirm with manufacturer drawings.
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