TECHNICAL DATA SHEET
Product Name: DN25 PN25 Close Die Forged Plunger Valve
Model/Specification: DN25-PN25-PLUNGER
Jenis Injap: Plunger Valve (Piston-Type Stop Valve)
Connection Type: Flanged (RF) / Threaded (NPT) / Socket Weld / Butt Weld User specified
- Basic Design Parameters
|
Parameter
|
Standard/Specification
|
|
Saiz
|
DN25 (1 inch)
|
|
Pressure Class
|
PN25 (25 bar / 360 PSI)
|
|
Bahan Badan
|
Forged Carbon Steel (A105) / Forged Stainless Steel (A182 F304/F316) User specified
|
|
Manufacturing Process
|
Close Die Forged (Precision Forging)
|
|
Design Standard
|
DIN 3356 / EN 13709 / ASME B16.34 (adaptable)
|
|
End Connection Standard
|
EN 1092-1 (Flanged) / ASME B1.20.1 (NPT) / ASME B16.11 (SW) / ASME B16.25 (BW)
|
|
Face to Face Standard
|
EN 558-1 / DIN 3202 F1 (for flanged)
|
|
Test & Inspection Std.
|
EN 12266-1 / API 598
|
|
Kelas Kebocoran
|
Zero leakage (soft seal)
|
- Technical Specifications
|
Parameter
|
Details
|
|
Jenis Injap
|
Plunger Valve (Piston Valve) – Guided plunger design
|
|
Bonnet Type
|
Bolted Bonnet
|
|
Stem Type
|
Outside Screw and Yoke (OS&Y), Rising Stem
|
|
Plunger Type
|
Polished cylindrical plunger, one-piece forged
|
|
Sealing Principle
|
Elastic sealing rings (graphite/PTFE) compressed by plunger – metal-to-soft seal
|
|
Sealing Rings
|
Two-piece set (upper & lower) for positive shut-off
|
|
Applicable Media
|
Steam, Hot Water, Oil, Gas, Corrosive Fluids (depending on material)
|
|
Julat Suhu
|
-29°C to +300°C (with PTFE rings) / up to 450°C (with flexible graphite)
|
|
Operasi
|
Handwheel (standard) / Gearbox / Actuator
|
- Material of Construction (Recommended – Carbon Steel)
|
Part Name
|
bahan
|
Standard/Grade
|
|
Badan
|
Forged Carbon Steel
|
ASTM A105
|
|
Bonnet
|
Forged Carbon Steel
|
ASTM A105
|
|
Plunger
|
Stainless Steel (Hardened)
|
ASTM A276 420 / A182 F304 (Chrome plated optional)
|
|
Sealing Rings
|
Flexible Graphite / PTFE
|
Graphite for high temp, PTFE for chemical service
|
|
Batang
|
Stainless Steel
|
ASTM A182 F6a (13Cr) / A276 420
|
|
Gland Packing
|
Flexible Graphite / PTFE
|
As backup seal
|
|
Bonnet Gasket
|
Spiral Wound
|
Stainless Steel + Graphite
|
|
Stem Nut
|
Aluminum Bronze
|
C95400 / CuAl10Fe3
|
|
Body Bolts/Nuts
|
Alloy Steel
|
ASTM A193 B7 / A194 2H (for CS) or A193 B8 / A194 8 (for SS)
|
|
Handwheel
|
Malleable Iron / Carbon Steel
|
A197 / A216 WCB
|
*For Stainless Steel version (A182 F304/F316), bolting changes to B8/8, body/bonnet to SS.*
- Main Dimensions & Connection Details
*Note: Dimensions for Flanged Ends (RF) according to EN 1092-1 and EN 558-1. Other end connections vary.*
4.1 End-to-End Dimensions (Face-to-Face)
|
Saiz
|
PN Rating
|
L (mm)
|
H (approx. mm)
|
W (Handwheel mm)
|
Weight (approx. kg)
|
|
DN25
|
PN25
|
160
|
~180
|
125
|
~4.5
|
4.2 Flange Details (Per EN 1092-1 – Type 11 / PN25)
|
Parameter
|
DN25 Flange
|
|
Flange Outside Diameter (D)
|
115 mm
|
|
Bolt Circle Diameter (PCD / k)
|
85 mm
|
|
Number of Bolt Holes
|
4
|
|
Bolt Hole Diameter (d2)
|
14 mm
|
|
Bolt Thread Size
|
M12
|
|
Raised Face Height
|
2 mm
|
|
Flange Thickness (C)
|
16 mm
|
4.3 End Preparation (Alternative Connections)
|
Connection Type
|
Standard
|
Details
|
|
Threaded (NPT)
|
ASME B1.20.1
|
1″ NPT Female
|
|
Socket Weld (SW)
|
ASME B16.11
|
1″ Socket Weld per standard
|
|
Kimpalan Punggung (BW)
|
ASME B16.25
|
Bevel prepared ends
|
- Pressure-Temperature Rating
*Material Group: Carbon Steel (A105) or Stainless Steel (F304/F316) – Sealing rings limit temperature.*
|
Temperature (°C)
|
Max. Working Pressure (bar)
|
Nota
|
|
-29 to 120
|
25
|
Full rating (PTFE rings)
|
|
150
|
24
|
|
|
200
|
23
|
(Graphite rings)
|
|
250
|
22
|
(Graphite rings)
|
|
300
|
20
|
(Graphite rings)
|
|
350
|
18
|
(Graphite rings – high temp)
|
|
400
|
16
|
(Graphite rings)
|
Note: With PTFE rings, max temperature 200°C. With graphite rings, max 450°C (but PN rating derated at higher temps).
- Test Pressure (EN 12266-1 / API 598)
|
Test Type
|
Medium
|
Pressure (bar)
|
Acceptance Criteria
|
|
Shell Test (Hydrostatic)
|
Water
|
38
|
1.5 x PN (no visible leakage)
|
|
Seat Test (High Pressure)
|
Water
|
27.5
|
1.1 x PN (zero leakage)
|
|
Seat Test (Low Pressure)
|
Air / N2
|
5.5 – 6
|
Bubble-tight
|
- Features & Applications
- Key Features:
- Zero Leakage Design: Elastic sealing rings compressed by the polished plunger ensure bubble-tight shut-off, exceeding metal-seated valve performance .
- Close Die Forged Body: Provides superior strength, uniform grain flow, and absence of porosity – ideal for demanding service .
- Self-Adjusting Seals: The sealing rings compensate for wear and thermal variations, maintaining a tight seal over extended life .
- Easy Maintenance: Sealing rings can be replaced without removing the valve body from the pipeline (with top-entry bonnet) .
- Excellent Throttling Capability: The plunger design allows for smooth flow control with minimal erosion .
- Double Seal Protection: Two independent sealing rings provide redundancy .
- Corrosion & Wear Resistance: Hardened stainless steel plunger resists scratching and corrosion .
- Backseat Design: Protects stem packing when valve fully open .
- OS&Y Design: Visual indication of valve position .
- Main Applications:
- Steam Systems: Steam distribution, boiler blowdown, tracer lines .
- Thermal Oil / Heat Transfer Fluids: High-temperature liquid services .
- Chemical Processing: Handling corrosive fluids with PTFE sealing rings .
- Water & Wastewater: Isolation and control where zero leakage is required .
- Oil & Gas: Light hydrocarbon services .
- General Industrial Piping: Reliable shut-off for gases and liquids .
Disclaimer: The above data is prepared based on common industry standards (DIN/EN) for forged plunger valves. Specific dimensions, materials, and pressure ratings may vary by manufacturer. The final technical agreement and certified drawings shall prevail.
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