Technical Data Sheet
Cryogenic Floating Ball Valve
Size: 1 inch | Class: 900LB | Body Material: ASTM A182 F316 | Connection: RTJ Flanged
- General Information
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Item
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Keterangan
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Product Name
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Cryogenic Floating Ball Valve
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Ukuran Nominal
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1 inch (DN25)
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Pressure Class
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Class 900 LB
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Connection Type
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Flanged, Ring-Type Joint (RTJ) as per ASME B16.5
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Operasi
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Manual Lever / Gearbox (Optional)
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Applicable Media
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LNG, LO2, LN2, LAr, Ethylene, Other Cryogenic Fluids
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Design Temperature
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-196°C to +80°C (Cryogenic Service)
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- Applicable Standards
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Komponen
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Standar
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Design & Manufacture
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ASME B16.34, API 608, ISO 17292, BS 6364 (Cryogenic)
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Face-to-Face Dimensions
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ASME B16.10
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Flange Dimensions
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ASME B16.5 Class 900 (RTJ)
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Pressure Testing
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API 598, ISO 5208, BS 6364 (Cryogenic Test)
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Fire-Safe Design
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API 607 / ISO 10497
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Anti-Statis
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API 608 / BS 5351
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Marking
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MSS SP-25
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- Material of Construction
All pressure-containing parts are made of Austenitic Stainless Steel ASTM A182 F316, suitable for cryogenic service down to -196°C.
Chemical Composition (ASTM A182 F316)
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Element
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% (Typical)
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Carbon (C)
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≤0.08
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Manganese (Mn)
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≤2.00
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Phosphorus (P)
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≤0.045
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Sulfur (S)
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≤0.030
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Silicon (Si)
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≤0.75
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Chromium (Cr)
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16.0 – 18.0
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Nickel (Ni)
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10.0 – 14.0
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Molybdenum (Mo)
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2.0 – 3.0
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Parts List
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Part Name
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Bahan
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Standard / Grade
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1
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Tubuh
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Stainless Steel
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ASTM A182 F316
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2
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End Cap / Bonnet
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Stainless Steel
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ASTM A182 F316
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3
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Bola
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Stainless Steel
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ASTM A182 F316 + Chromium Plating / SS316
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4
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Tangkai
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Stainless Steel
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ASTM A182 F316 / 17-4PH (Optional)
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5
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Seat (Sealing Rings)
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PTFE / PCTFE / PEEK
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Virgin / Glass-Filled (Cryogenic Grade)
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6
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Seat Insert (Body)
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Stainless Steel
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ASTM A182 F316
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7
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Body Gasket
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Stainless Steel + Graphite
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Spiral Wound / RTJ Metal Gasket (for Body Seal)
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8
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Stem Seal (Packing)
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PTFE / Graphite
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Chevron Packing / Live-Loaded
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9
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Thrust Washer
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Stainless Steel + PTFE
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–
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10
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Perangkat Anti-Statis
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Stainless Steel + PTFE
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Ball-Spring-Plunger (as per API 608)
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11
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Extended Bonnet (Neck)
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Stainless Steel
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ASTM A182 F316 (for Cryogenic Service)
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12
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Gland Flange
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Stainless Steel
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ASTM A182 F304/F316
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13
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Studs & Nuts
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Stainless Steel / Alloy Steel
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ASTM A193 B8 / A194 8
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14
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Handwheel / Lever
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Carbon Steel / Stainless Steel
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–
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Note: For cryogenic service, an extended bonnet is provided to protect the stem packing from low temperatures.
- Dimensions (1″ – Class 900 LB RTJ Flanged)
Reference Standard: ASME B16.10 & ASME B16.5 Class 900
Flange Details (ASME B16.5 Class 900 RTJ)
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Keterangan
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Inch
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mm
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Pipe Size
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1″
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DN25
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Flange Outer Diameter (OD)
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5.00″
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127 mm
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Flange Thickness (TF)
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1.06″
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27 mm
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RTJ Groove Number
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R-16
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(as per ASME B16.20)
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RTJ Groove Depth
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0.31″
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7.9 mm
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Bolt Circle Diameter (BC)
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3.62″
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92.1 mm
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Bolt Hole Diameter
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0.88″
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22 mm
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Number of Bolt Holes
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4
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4
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Valve Dimensions
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Dimension
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Inch (approx)
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mm (approx)
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Face-to-Face Length (L)
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8.50″
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216 mm
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Overall Height (H) (Center to Top of Extended Bonnet)
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12.6″
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320 mm
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Handwheel Diameter (W)
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8″
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200 mm
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Approx. Weight
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25 lbs
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12 kg
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Note: Dimensions are for reference only and may vary by manufacturer. Certified drawing to be used for installation.
- Pressure & Temperature Ratings (ASME B16.34)
For ASTM A182 F316 material, Class 900.
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Temperature (°F)
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Temperature (°C)
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Max. Working Pressure (psig)
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-20 to 100
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-29 to 38
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2160
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200
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93
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1945
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300
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149
|
1745
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400
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204
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1570
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500
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260
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1420
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600
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316
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1295
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700
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371
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1180
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800
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427
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1070
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*For cryogenic temperatures down to -196°C, pressure rating remains at the 100°F rating (2160 psig) per ASME B16.34.*
Test Pressures (Per API 598):
- Shell Test: 4500 psig (Hydrostatic)
- Seat Test (High Pressure): 3240 psig (Hydrostatic)
- Seat Test (Low Pressure): 60 psig (Pneumatic)
- Cryogenic Test: Per BS 6364 at -196°C (Optional requirement)
- Product Features
- Cryogenic Design: Extended bonnet prevents ice formation on stem packing and ensures reliable operation at -196°C.
- Floating Ball Design: Provides tight shut-off under high pressure; ball is free to move slightly to press against the downstream seat.
- RTJ Flanged Ends: Ring-Type Joint connection ensures leak-tight sealing in high-pressure and high-temperature cycling services.
- Fire-Safe Design: Compliant with API 607, secondary metal-to-metal seat contact in case of seat fire damage.
- Anti-Static Device: Spring-loaded plunger dissipates static charge across ball and stem to body, preventing spark ignition.
- Low Fugitive Emissions: Live-loaded packing system (Belleville washers) maintains constant compression on stem seals.
- Full Bore (Optional): Unrestricted flow passage for minimal pressure drop (if specified).
- Material Traceability: All pressure-containing parts are fully traceable to mill test reports.
- Testing & Inspection
- Visual Examination: Per MSS SP-55
- Dimensional Check: Per ASME B16.10 & B16.5
- Hydrostatic Shell Test: 1.5 x 900LB rating at ambient temperature (as per API 598)
- Hydrostatic Seat Test: 1.1 x 900LB rating (high pressure)
- Low Pressure Pneumatic Seat Test: 60 psig air
- Cryogenic Test (Optional): Per BS 6364: at -196°C, cycling test with helium leak detection (leak rate ≤ 100 mm³/s)
- Non-Destructive Examination (Optional): PT/RT on castings, UT on forged bodies if required.
- Aplikasi
- LNG (Liquefied Natural Gas) plants and terminals
- Air separation units (ASU)
- Cryogenic storage and transportation
- Petrochemical plants handling light hydrocarbons
- Refrigeration systems
Disclaimer: The information provided in this datasheet is for general reference only. For specific applications and critical installations, please consult the manufacturer for certified drawings, torque specifications, and cryogenic test reports.
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