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1″-900LB F316 Cryogenic Floating Ball Valve

1″-900LB F316 Cryogenic Floating Ball Valve

Product Name Cryogenic Floating Ball Valve
Nominal Size 1 inch (DN25)
Pressure Class Class 900 LB
Connection Type Flanged, Ring-Type Joint (RTJ) as per ASME B16.5
Operation Manual Lever / Gearbox (Optional)
Applicable Media LNG, LO2, LN2, LAr, Ethylene, Other Cryogenic Fluids
Design Temperature -196°C to +80°C (Cryogenic Service)

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Technical Data Sheet

Cryogenic Floating Ball Valve
Size: 1 inch | Class: 900LB | Body Material: ASTM A182 F316 | Connection: RTJ Flanged

  1. General Information

Item

설명

Product Name

Cryogenic Floating Ball Valve

공칭 크기

1 inch (DN25)

Pressure Class

Class 900 LB

Connection Type

Flanged, Ring-Type Joint (RTJ) as per ASME B16.5

작업

Manual Lever / Gearbox (Optional)

Applicable Media

LNG, LO2, LN2, LAr, Ethylene, Other Cryogenic Fluids

Design Temperature

-196°C to +80°C (Cryogenic Service)

  1. Applicable Standards

요소

기준

Design & Manufacture

ASME B16.34, API 608, ISO 17292, BS 6364 (Cryogenic)

Face-to-Face Dimensions

ASME B16.10

Flange Dimensions

ASME B16.5 Class 900 (RTJ)

Pressure Testing

API 598, ISO 5208, BS 6364 (Cryogenic Test)

Fire-Safe Design

API 607 / ISO 10497

정전기 방지

API 608 / BS 5351

Marking

MSS SP-25

  1. Material of Construction

All pressure-containing parts are made of Austenitic Stainless Steel ASTM A182 F316, suitable for cryogenic service down to -196°C.

Chemical Composition (ASTM A182 F316)

Element

% (Typical)

Carbon (C)

≤0.08

Manganese (Mn)

≤2.00

Phosphorus (P)

≤0.045

Sulfur (S)

≤0.030

Silicon (Si)

≤0.75

Chromium (Cr)

16.0 – 18.0

Nickel (Ni)

10.0 – 14.0

Molybdenum (Mo)

2.0 – 3.0

Parts List

Part Name

재료

Standard / Grade

1

Stainless Steel

ASTM A182 F316

2

End Cap / Bonnet

Stainless Steel

ASTM A182 F316

3

Stainless Steel

ASTM A182 F316 + Chromium Plating / SS316

4

줄기

Stainless Steel

ASTM A182 F316 / 17-4PH (Optional)

5

Seat (Sealing Rings)

PTFE / PCTFE / PEEK

Virgin / Glass-Filled (Cryogenic Grade)

6

Seat Insert (Body)

Stainless Steel

ASTM A182 F316

7

Body Gasket

Stainless Steel + Graphite

Spiral Wound / RTJ Metal Gasket (for Body Seal)

8

Stem Seal (Packing)

PTFE / Graphite

Chevron Packing / Live-Loaded

9

Thrust Washer

Stainless Steel + PTFE

10

정전기 방지 장치

Stainless Steel + PTFE

Ball-Spring-Plunger (as per API 608)

11

Extended Bonnet (Neck)

Stainless Steel

ASTM A182 F316 (for Cryogenic Service)

12

Gland Flange

Stainless Steel

ASTM A182 F304/F316

13

Studs & Nuts

Stainless Steel / Alloy Steel

ASTM A193 B8 / A194 8

14

Handwheel / Lever

Carbon Steel / Stainless Steel

Note: For cryogenic service, an extended bonnet is provided to protect the stem packing from low temperatures.

  1. Dimensions (1″ – Class 900 LB RTJ Flanged)

Reference Standard: ASME B16.10 & ASME B16.5 Class 900

Flange Details (ASME B16.5 Class 900 RTJ)

설명

Inch

mm

Pipe Size

1″

DN25

Flange Outer Diameter (OD)

5.00″

127 mm

Flange Thickness (TF)

1.06″

27 mm

RTJ Groove Number

R-16

(as per ASME B16.20)

RTJ Groove Depth

0.31″

7.9 mm

Bolt Circle Diameter (BC)

3.62″

92.1 mm

Bolt Hole Diameter

0.88″

22 mm

Number of Bolt Holes

4

4

Valve Dimensions

Dimension

Inch (approx)

mm (approx)

Face-to-Face Length (L)

8.50″

216 mm

Overall Height (H) (Center to Top of Extended Bonnet)

12.6″

320 mm

Handwheel Diameter (W)

8″

200 mm

Approx. Weight

25 lbs

12 kg

Note: Dimensions are for reference only and may vary by manufacturer. Certified drawing to be used for installation.

  1. Pressure & Temperature Ratings (ASME B16.34)

For ASTM A182 F316 material, Class 900.

Temperature (°F)

Temperature (°C)

Max. Working Pressure (psig)

-20 to 100

-29 to 38

2160

200

93

1945

300

149

1745

400

204

1570

500

260

1420

600

316

1295

700

371

1180

800

427

1070

*For cryogenic temperatures down to -196°C, pressure rating remains at the 100°F rating (2160 psig) per ASME B16.34.*

Test Pressures (Per API 598):

  • Shell Test: 4500 psig (Hydrostatic)
  • Seat Test (High Pressure): 3240 psig (Hydrostatic)
  • Seat Test (Low Pressure): 60 psig (Pneumatic)
  • Cryogenic Test: Per BS 6364 at -196°C (Optional requirement)
  1. Product Features
  1. Cryogenic Design: Extended bonnet prevents ice formation on stem packing and ensures reliable operation at -196°C.
  2. Floating Ball Design: Provides tight shut-off under high pressure; ball is free to move slightly to press against the downstream seat.
  3. RTJ Flanged Ends: Ring-Type Joint connection ensures leak-tight sealing in high-pressure and high-temperature cycling services.
  4. Fire-Safe Design: Compliant with API 607, secondary metal-to-metal seat contact in case of seat fire damage.
  5. Anti-Static Device: Spring-loaded plunger dissipates static charge across ball and stem to body, preventing spark ignition.
  6. Low Fugitive Emissions: Live-loaded packing system (Belleville washers) maintains constant compression on stem seals.
  7. Full Bore (Optional): Unrestricted flow passage for minimal pressure drop (if specified).
  8. Material Traceability: All pressure-containing parts are fully traceable to mill test reports.
  1. Testing & Inspection
  • Visual Examination: Per MSS SP-55
  • Dimensional Check: Per ASME B16.10 & B16.5
  • Hydrostatic Shell Test: 1.5 x 900LB rating at ambient temperature (as per API 598)
  • Hydrostatic Seat Test: 1.1 x 900LB rating (high pressure)
  • Low Pressure Pneumatic Seat Test: 60 psig air
  • Cryogenic Test (Optional): Per BS 6364: at -196°C, cycling test with helium leak detection (leak rate ≤ 100 mm³/s)
  • Non-Destructive Examination (Optional): PT/RT on castings, UT on forged bodies if required.
  1. 응용 프로그램
  • LNG (Liquefied Natural Gas) plants and terminals
  • Air separation units (ASU)
  • Cryogenic storage and transportation
  • Petrochemical plants handling light hydrocarbons
  • Refrigeration systems

Disclaimer: The information provided in this datasheet is for general reference only. For specific applications and critical installations, please consult the manufacturer for certified drawings, torque specifications, and cryogenic test reports.

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