3/4″-2500LB-RTJ*SW Welded Bonnet Globe Valve

3/4″-2500LB-RTJ*SW Welded Bonnet Globe Valve

Nominal Size 3/4 inch (DN 20)
Pressure Class Class 2500LB (equivalent to PN 420 bar)
End Connections RTJ (Ring-Type Joint) on one end, SW (Socket Weld) on the other end
Body-Bonnet Connection Welded bonnet
Structure Type Outside Screw & Yoke (OS&Y), Globe pattern

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3/4″-2500LB-RTJ*SW Welded Bonnet Globe Valve

 

Technical Data Sheet

Product: Welded Bonnet Globe Valve
Model / Size: 3/4″ – 2500LB – RTJ × SW (Mixed Ends)

  1. Product Description

This valve features a fully welded body-to-bonnet connection, eliminating external leakage paths associated with traditional bolted bonnet designs. It is designed for high-temperature, ultra-high-pressure, toxic, flammable, and explosive services.
The valve is supplied with mixed end connections: one end is RTJ flange, the other end is socket weld, allowing installation between a flanged component and a pipe requiring socket weld termination. The disc and seat are hardfaced with Stellite for wear resistance and reliable shut-off.

  1. Basic Parameters

Item

المعلمة

الحجم الاسمي

3/4 inch (DN 20)

Pressure Class

Class 2500LB (equivalent to PN 420 bar)

End Connections

RTJ (Ring-Type Joint) on one end, SW (Socket Weld) on the other end

Body-Bonnet Connection

Welded bonnet

Structure Type

Outside Screw & Yoke (OS&Y), Globe pattern

  1. معايير التصميم

Item

معيار

Design & Manufacture

API 602 (Compact steel gate, globe, and check valves) or ASME B16.34

Pressure-Temperature Rating

ASME B16.34

Flange Dimensions (RTJ)

ASME B16.5

Socket Weld Dimensions

ASME B16.11

Face-to-Face Dimensions

ASME B16.10 (applicable end-to-end length)

Inspection & Testing

API 598 (or ISO 5208)

Non-Destructive Examination

100% RT or UT of body-bonnet weld per ASME code

  1. Bill of Materials (Typical Configuration)

Part Name

Material (Typical Options)

ملاحظات

جسم

A105 / A182 F316 / F22 (Cr-Mo)

Selected based on service conditions

قرص

A105 + hardfacing / F316 + hardfacing

Stellite 6 or 21 hardfacing

مقعد

Integral body seat with hardfacing

Stellite 6 overlay

ينبع

A182 F6a (13Cr) / F316 / F304

Precipitation hardened or austenitic SS

Bonnet

Same material as body

Welded connection

Packing

Flexible graphite with anti-extrusion rings

Low-emission packing system

Handwheel / Stem Nut

Carbon steel / Copper alloy

  1. Dimensions & Weight (Reference)

Item

Value

Face-to-Face (L)

Approx. 140 mm (end-to-end, based on ASME B16.10 short pattern for 2500LB)

RTJ Flange End

1/2″ RTJ flange per ASME B16.5 (ring groove dimensions for 3/4″ valve)

SW End

Socket weld per ASME B16.11, socket depth approx. 10 mm

Handwheel Diameter (W)

Approx. 150 mm

Overall Height (H)

Approx. 280 mm

Approx. Weight

14 ~ 18 kg (depending on material)

Note: Dimensions and weights are typical values and may vary by manufacturer.

  1. Operating Conditions

Item

المعلمة

Suitable Media

High-pressure steam, thermal oil, hydrogen, hydrocarbons, corrosive fluids

Temperature Range (Carbon Steel)

-29°C ~ 425°C

Temperature Range (Alloy Steel)

-29°C ~ 538°C (e.g., F22)

Temperature Range (Stainless Steel)

-196°C ~ 538°C

Max. Allowable Pressure

Approx. 42.0 MPa (420 bar) at ambient temperature (38°C)

  1. Testing & Inspection
  • Shell Strength Test: 1.5 times rated pressure (hydrostatic); hold time per API 598.
  • High-Pressure Seat Test: 1.1 times rated pressure; no visible leakage.
  • Low-Pressure Pneumatic Test: 0.6 MPa compressed air; seat and packing leakage within allowable limits.
  • Body-Bonnet Weld Examination: 100% radiographic testing (RT) or ultrasonic testing (UT) per ASME Section VIII or equivalent.
  • Operational Test: Full stroke cycling under rated differential pressure to verify smooth operation.
  1. Features & Benefits
  1. Zero External Leakage: Full-penetration welded bonnet eliminates flange gasket leakage paths.
  2. Ultra-High Pressure Capability: Class 2500 rating provides safety and reliability for extreme pressure systems.
  3. Mixed End Configuration: RTJ flange on one end for high-pressure flange connections; socket weld on the other end for direct pipe welding, simplifying piping layouts.
  4. Wear & Erosion Resistance: Disc and seat hardfaced with cobalt-based Stellite alloy for extended service life.
  5. Fugitive Emission Compliance: Packing system can meet ISO 15848 or TA-Luft low-emission requirements.
  1. Important Notes
  • Flow direction: Refer to the arrow marked on the body. If no arrow is present, confirm directionality with the manufacturer before installation.
  • RTJ flange: Requires the appropriate solid metal ring gasket (e.g., R18 for 1/2″ flange) and must be torqued to the specified value.
  • Socket weld end: Follow the approved Welding Procedure Specification (WPS) to avoid excessive weld stress that may affect valve performance.
  • Installation orientation: Typically installed vertically with handwheel upward unless otherwise specified.

ضمان:

تلتزم شركة سافي فالفز بتقديم منتجات عالية الجودة وخدمة ما بعد البيع مريحة. نضمن لصماماتنا عمر خدمة لا يقل عن ١٢ شهرًا، نوفر خلالها جميع قطع الغيار اللازمة وتعليمات الصيانة المفصلة مجانًا. خلال فترة الضمان، في حال حدوث أي ضرر غير بشري، نستبدل المكونات مجانًا ونقدم دعمًا فنيًا احترافيًا. بعد انتهاء الضمان، يدفع العميل فقط تكلفة قطع الغيار، مع الاستفادة من خدمات الصيانة المخفضة. هدفنا هو مساعدة عملائنا على خفض تكاليف التشغيل وتحسين كفاءة الإنتاج من خلال جودة موثوقة ودعم شامل لما بعد البيع. سواءً للاستفسارات الفنية أو احتياجات الصيانة، سيستجيب فريق خبرائنا على الفور لضمان الحفاظ على الأداء الأمثل لنظام صماماتك في جميع الأوقات.

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