Precision Cast Soft Seated Floating Ball Valve – Technical Data Sheet
Process: Silica Sol Casting (Investment Casting)
Item | Specificatie |
Product Name | Floating Ball Valve, Soft Seated |
Nominale grootte | 4″ (DN100) |
Drukclassificatie | Class 150 (PN20) |
Verbinding | Flanged, Raised Face (RF) |
Flange Standard | ASME B16.5 |
Design Standard | ASME B16.34 / API 608 |
Face-to-face | ASME B16.10 |
Construction | Floating ball, two-piece or three-piece body |
Casting Process | Silica sol precision casting – smooth surface finish (Ra ≤ 3.2 μm), tight tolerances, defect-free surface |
Seat Type | Soft seated (PTFE / RTFE / PEEK), bidirectional bubble-tight shut-off |
Temperature Range | -29°C ~ +180°C (depending on seat material) |
Applicable Media | Water, oil, gas, chemicals, mild corrosive media |
- Main Parts & Materials (Silica Sol Castings)
Onderdeel | Material (Standard) | Optional |
Lichaam | WCB (silica sol cast) | CF8, CF8M, CF3M |
End Caps | WCB (silica sol cast) | CF8, CF8M, CF3M |
Bal | 304 SS / 316 SS (investment cast or forged) | Nickel/Chromium plated |
Stoel | PTFE | RTFE, PEEK, Devlon |
Stang | 304 SS / 316 SS | 17-4PH, Monel |
Stem Seals | PTFE V-ring | Graphite (high temp) |
Gasket | PTFE | Spiral wound SS+graphite |
Bolting | A193 B8 / A194 8 | A193 B7 / A194 2H |
- Dimensions & Weight (Class 150 Flanged, RF)
Dimension | mm | inch |
Face-to-Face (L) | 229 | 9.02 |
Flange OD (D) | 230 | 9.06 |
Bolt Circle (K) | 190.5 | 7.50 |
Flange Thickness (C) | 24 | 0.94 |
Bolt Holes | 8 × ø19 | 8 × ¾″ |
Overall Height (H) | ~280 | – |
Weight | ~20 kg | – |
- Silica Sol Casting Advantages
- Superior Surface Finish – Reduces fugitive emission potential and extends seat life.
- High Dimensional Accuracy – Maintains tight tolerances, ensuring consistent flange alignment and ball-seat fit.
- Defect-Free Structure – Minimizes porosity, inclusions, and shrinkage defects compared to traditional sand casting.
- Thin-Wall Capability – Allows lighter, more compact valve bodies without compromising strength.
- Performance Features
- Soft Seated Floating Ball – Bubble-tight shut-off in both directions.
- Precision Cast Body – Ensures reliable sealing and extended cycle life.
- Low Torque Operation – Smooth ball surface and low-friction seats.
- Fire Safe Option – Available with secondary metal seat to meet API 607.
- Aandrijfopties
- Lever handle (standard)
- Gear operator (optional)
- Pneumatic or electric actuator for automation
- Testing & Compliance
Test | Standaard |
Shell Test | 1.5 × rated pressure |
Seat Test | 1.1 × rated pressure, zero leakage per API 598 / ISO 5208 Rate A |
Material Traceability | EN 10204 3.1 (optional) |
Note:
- Silica sol casting ensures a high-quality surface finish suitable for critical services and automated actuation.
- Final dimensions and materials can be tailored to project specifications.
GARANTIE:
SAVVY VALVES streeft naar uitzonderlijke productkwaliteit en zorgeloze aftersalesservice. Onze kleppen hebben een gegarandeerde minimale levensduur van 12 maanden. Gedurende deze periode leveren wij alle benodigde reserveonderdelen en gedetailleerde onderhoudsinstructies gratis. Mocht er binnen de garantieperiode schade ontstaan die niet door mensen is veroorzaakt, dan vervangen wij kosteloos de onderdelen en bieden wij professionele technische ondersteuning. Na de garantieperiode hoeven klanten alleen de kosten van de reserveonderdelen te betalen en profiteren zij nog steeds van kortingen op onderhoudsdiensten. Ons doel is om klanten te helpen de operationele kosten te verlagen en de productie-efficiëntie te verbeteren door middel van betrouwbare kwaliteit en uitgebreide aftersalesservice. Of het nu gaat om technische vragen of onderhoudsbehoeften, ons deskundige team reageert snel om ervoor te zorgen dat uw klepsysteem te allen tijde optimaal blijft presteren.