Beschrijving
API 602 Forged Steel Globe Valve Technical Data Sheet
F11 Material 1/2″ 800LB Butt Weld Ends
- General Information
|
Item
|
Specificatie
|
|
Kleptype
|
Forged Steel Globe Valve
|
|
Design Standard
|
API 602 / ASME B16.34 / BS 5352
|
|
Nominale grootte
|
1/2 inch (DN15)
|
|
Pressure Class
|
Class 800 LB (PN130)
|
|
Structure Type
|
OS&Y (Outside Screw and Yoke), Bolted Bonnet
|
|
Connection Type
|
Butt Weld Ends (BW) per ASME B16.25
|
|
Operatie
|
Handwheel
|
|
Lichaamsmateriaal
|
ASTM A182 F11 Class 2 (Forged Chromium-Molybdenum Alloy Steel)
|
- Applicable Standards
|
Item
|
Standard Code
|
|
Design & Manufacturing
|
API 602, ASME B16.34, BS 5352
|
|
Face-to-Face / End-to-End
|
Manufacturer Standard / ASME B16.10
|
|
Butt Weld Ends
|
ASME B16.25
|
|
Test & Inspection
|
API 598
|
|
Pressure-Temperature Rating
|
ASME B16.34 (Material Group 1.5)
|
|
Valve Marking
|
MSS SP-25
|
- Main Design Features
- Carrosseriebouw: One-piece die forged body, dense structure, high strength, eliminates casting defects, suitable for high temperature and high pressure services
- Bonnet Connection: Bolted bonnet design with 304/flexible graphite spiral wound gasket sealing
- Disc Design: Renewable disc type, hardfaced seating surface for durability
- Stem Design: Backseat feature allows packing replacement under pressure when valve is fully open
- Operating Characteristics: Disc moves linearly along seat centerline, short stroke, reliable shut-off
- Flow Direction: Flow below seat design, reducing operating torque and protecting packing
- Packing: Flexible graphite packing, low emission design
- Stoel: Renewable seat rings or integral hardfacing
- Main Component Materials (F11 Material)
|
Item
|
Part Name
|
Materiaal
|
Standard/Remark
|
|
1
|
Lichaam
|
ASTM A182 F11 Class 2
|
Forged Cr-Mo Alloy Steel
|
|
2
|
Bonnet
|
ASTM A182 F11 Class 2
|
Forged Cr-Mo Alloy Steel
|
|
3
|
Schijf
|
F11 + STL / F304
|
Hardfaced with Stellite or Stainless Steel
|
|
4
|
Seat Ring
|
F11 + STL / F304
|
Integral hardfacing or renewable type
|
|
5
|
Stang
|
ASTM A182 F6a (13Cr) / F304
|
Stainless Steel
|
|
6
|
Gasket
|
304 + Flexible Graphite
|
Spiral Wound
|
|
7
|
Packing
|
Flexible Graphite
|
Low emission design
|
|
8
|
Gland Bushing
|
ASTM A276 410 / F304
|
Stainless Steel
|
|
9
|
Gland Flange
|
ASTM A182 F11
|
Cr-Mo Steel
|
|
10
|
Bonnet Bolt
|
ASTM A193 Gr.B16
|
High Temperature Alloy Steel
|
|
11
|
Bonnet Nut
|
ASTM A194 Gr.4
|
Alloy Steel
|
|
12
|
Eye Bolt
|
ASTM A193 Gr.B16
|
High Temperature Alloy Steel
|
|
13
|
Handwheel
|
ASTM A197
|
Malleable Cast Iron
|
- Technical Parameters & Dimensions
5.1 Pressure-Temperature Ratings
|
Item
|
Parameter
|
|
Nominal Pressure
|
Class 800 LB (PN130)
|
|
Shell Test Pressure
|
20.0 MPa (Hydrostatic) [API 598]
|
|
High-Pressure Seat Test Pressure
|
14.8 MPa (Hydrostatic) [API 598]
|
|
Low-Pressure Pneumatic Test Pressure
|
0.5 – 0.7 MPa (Air) [API 598]
|
|
Temperature Range
|
-29°C ~ 540°C (per ASME B16.34 Group 1.5)
|
|
Applicable Media
|
Steam, high temperature oil, etc.
|
5.2 Dimensions (1/2″ Class 800 Butt Weld Ends)
|
Dimension
|
Value
|
Remark
|
|
End-to-End Length (L)
|
79 mm
|
Butt Weld Ends, typical API 602 value
|
|
Height (H-OPEN)
|
Approx. 157 mm
|
Fully open position, reference
|
|
Handwheel Diameter (W)
|
100 mm
|
Reference
|
|
Butt Weld OD
|
21.3 mm
|
Matching 1/2″ Sch40/80 pipe
|
|
Butt Weld Wall Thickness (t)
|
Per ASME B16.25
|
Bevel preparation per standard
|
|
Weight
|
Approx. 1.6 kg
|
Bolted bonnet type, reference
|
5.3 End Connection Details
- Butt Weld Ends (BW): Bevel preparation and dimensions per ASME B16.25, suitable for welding to pipe
- Test & Inspection (API 598)
|
Test Item
|
Test Pressure
|
Medium
|
Acceptance Criteria
|
|
Shell Test
|
20.0 MPa
|
Water
|
No visible leakage
|
|
High-Pressure Seat Test
|
14.8 MPa
|
Water
|
No visible leakage
|
|
Low-Pressure Seat Test
|
0.5 – 0.7 MPa
|
Air
|
No bubbles leakage
|
|
Test Duration
|
Per API 598
|
—
|
Hold time conforms to standard
|
- Marking & Supply
- Valve Marking: Per MSS SP-25, nameplate to include nominal size, pressure class, material, heat number, design standard, etc.
- Flow Direction: Flow direction arrow marking on body (flow below seat)
- Cleaning & Protection: Valves internally and externally cleaned, ends covered with protectors
- Documentation: Material certificates, pressure test reports, declaration of conformity provided with shipment
GARANTIE:
SAVVY VALVES streeft naar uitzonderlijke productkwaliteit en zorgeloze aftersalesservice. Onze kleppen hebben een gegarandeerde minimale levensduur van 12 maanden. Gedurende deze periode leveren wij alle benodigde reserveonderdelen en gedetailleerde onderhoudsinstructies gratis. Mocht er binnen de garantieperiode schade ontstaan die niet door mensen is veroorzaakt, dan vervangen wij kosteloos de onderdelen en bieden wij professionele technische ondersteuning. Na de garantieperiode hoeven klanten alleen de kosten van de reserveonderdelen te betalen en profiteren zij nog steeds van kortingen op onderhoudsdiensten. Ons doel is om klanten te helpen de operationele kosten te verlagen en de productie-efficiëntie te verbeteren door middel van betrouwbare kwaliteit en uitgebreide aftersalesservice. Of het nu gaat om technische vragen of onderhoudsbehoeften, ons deskundige team reageert snel om ervoor te zorgen dat uw klepsysteem te allen tijde optimaal blijft presteren.