Technical Data Sheet
Product: Bellows Seal Globe Valve
Size / Rating: DN25 – PN25 – SW (Socket Weld)
- General Description
This bellows seal globe valve features an advanced double sealing system consisting of a metal bellows and a back‑up packing. It completely eliminates stem leakage, making it the ideal choice for critical applications such as high‑temperature steam, thermal oil, toxic or hazardous fluids, and valuable media. It is a direct upgrade from conventional packed globe valves and is widely used in chemical, power, and pharmaceutical industries where environmental compliance and operational safety are paramount.
- Basic Specifications
Parameter | Spesifikasi |
Saiz | DN25 (1”) |
Penilaian Tekanan | PN25 (Class 150) |
Design Type | Bellows Seal Globe Valve |
End Connections | Socket Weld (SW) |
Julat Suhu | -29°C up to +425°C (depending on bellows & packing material) |
Media | Steam, hot water, thermal oil, toxic gases, corrosive fluids |
- Material Specification
No. | Part Name | Standard Material | Upgrade Option |
1 | Badan | A105 (CS) / F304 (SS304) | F316L / F11 (Alloy Steel) |
2 | Cakera | 2Cr13 / 304 SS | 316L SS / Stellite hardfaced |
3 | Batang | 2Cr13 / 304 SS | 17-4PH / Inconel |
4 | Bellows Assembly | 304 / 316L SS (multi‑ply) | Inconel 625 / Hastelloy |
5 | Packing | Flexible Graphite | High‑temperature graphite + anti‑extrusion rings |
6 | Bonnet | Same as body | Same as body |
7 | Handwheel | Cast iron / Carbon steel | Stainless steel / Locking device |
- Ciri-ciri Utama
4.1 Zero Leakage Bellows Seal
- Double sealing safety – The bellows + packing configuration provides a primary seal (bellows) that eliminates stem leakage, plus a secondary packing seal for added protection.
- Long fatigue life – Bellows are tested for over 10,000 cycles to ensure reliable performance under frequent operation.
- Environmental compliance – Achieves zero stem leakage, meeting ISO 15848 fugitive emission standards and reducing media loss for safer, more environmentally friendly operation.
4.2 Globe Valve Design Advantages
- Flow direction “low in, high out” – Media enters below the disc, ensuring tight shut‑off as system pressure assists sealing.
- Throttling capability – Suitable for both isolation and flow regulation.
- Easy maintenance – Top‑entry design allows internal components to be serviced without removing the valve from the pipeline.
4.3 Socket Weld Connection
- Provides a permanent, leak‑free joint ideal for high‑pressure, high‑temperature, and hazardous media.
- Socket weld design offers high mechanical strength and long service life when properly installed.
- Testing & Standards
Test / Standard | Reference |
Design & Manufacture | BS 1873 / ASME B16.34 |
Pressure Testing | API 598 / ISO 5208 |
Shell Test | 1.5 × PN25 (3.75 MPa) |
Seat Leakage Test | 1.1 × PN25 (2.75 MPa) |
Bellows Endurance Test | 10,000 cycles with zero leakage |
Fugitive Emission (optional) | ISO 15848‑1 / TA‑Luft |
- Installation & Maintenance Notes
- Flow direction – Globe valves are directional. Install according to the flow arrow on the body (flow under the disc).
- Welding precautions – For socket weld connections, fully open the valve before welding to prevent heat damage to the bellows and sealing components. Allow slow cooling after welding.
- Operating torque – Do not use extensions or excessive force on the handwheel. When closing, turn the handwheel until resistance is felt; for high‑temperature service, re‑tighten slightly after the system reaches operating temperature.
- Periodic inspection – Although the bellows is designed for long life, regularly inspect the packing area for any signs of leakage as an added safety measure.
- Approximate Dimensions (for reference)
Dimension | Value (mm) |
Face‑to‑Face Length (L) | ~160 (Socket Weld) |
Socket Weld End (per ASME B16.11) | Standard socket dimensions |
Overall Height (H) | ~230 |
Handwheel Diameter | ~100 |
Note: Final dimensions are subject to the specific design; certified GA drawings should be referenced for engineering purposes.
Remarks:
- This valve is recommended for steam, thermal oil, toxic, and valuable media. Material selection should be verified based on actual service conditions.
- For actuated versions (electric or pneumatic), an ISO 5211 top mounting flange is available upon request.
JAMINAN:
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