DN25-PN100 2-Piece Metal Seated Ball Valve

TECHNICAL DATA SHEET

Product: 2-Piece Metal Seated Ball Valve
Saiz: DN25 (1 inch)
Penilaian Tekanan: PN100 (Class 600)
Body Construction: 2-Piece, Floating Ball
Seat Type: Metal‑to‑Metal
End Connections: Flanged (EN 1092‑1 / ASME B16.5)

1. Basic Specifications

2. Main Features

• Metal‑to‑Metal Seating: Ball coated with tungsten carbide (WC) or Stellite; seat hardfaced with Stellite alloy. Provides exceptional wear, erosion, and high‑temperature resistance.
• 2-Piece Body: Compact construction, easy maintenance. The body joint is secured with high‑strength bolting.
• Floating Ball Design: Under line pressure, the ball shifts slightly against the downstream seat, ensuring tight shut‑off under high differential pressure.
• Blowout‑Proof Stem: Stem is designed to prevent ejection under pressure.
• Fire Safe: Metal seated construction inherently meets fire‑safe requirements without additional coatings.
• Spring‑Loaded Seats (Optional): Pre‑loaded seats maintain continuous contact with the ball, ensuring reliable sealing even at low pressure or under thermal cycling.

3. Material List (Recommended High‑Temperature / High‑Pressure Configuration)

Note: NACE MR0175 compliant materials available for sour service.

4. Dimensions & Structural Data (Flanged Ends)

Note: Final dimensions to be confirmed by manufacturing drawings.

5. Design & Testing Standards

6. Metal Seated vs. Soft Seated Comparison

7. Operating Torque & Actuator Sizing

• Higher Torque Requirement: Metal seated valves typically require higher torque than soft seated valves due to metal‑to‑metal contact and spring preload.
• Floating Ball Effect: In floating ball designs, torque increases with differential pressure as the ball is pressed against the downstream seat.
• High‑Temperature Impact: Thermal expansion increases torque at elevated temperatures.
• Safety Factor: Actuator output torque should be at least 1.3 – 1.5 times the maximum measured valve torque.

8. Typical Applications

• Refineries: Fluid catalytic cracking (FCC) units, coker units, high‑temperature hydrocarbon service.
• Power Plants: Boiler feedwater, main steam systems.
• Thermal Oil Systems: High‑temperature heat transfer fluid circuits.
• Chemical Processing: Corrosive fluids at elevated temperatures, slurry handling.
• Coal Chemical: Black water, ash water, catalyst lines.

9. Ordering Information

When ordering, please specify:

• Size: DN25
• Pressure Rating: PN100 (Class 600)
• Body Material: A105N / F316 / other
• End Connections: Flanged (specify standard: EN 1092‑1 or ASME B16.5, facing type)
• Hardfacing: Tungsten Carbide / Stellite 21 / other
• Optional Features: NACE MR0175, spring‑loaded seats, pneumatic/electric actuator, locking device

This data sheet reflects the DN25 – PN100 2-Piece Metal Seated Ball Valve with flanged end connections. For specific dimensions, torque curves, or actuator sizing support, please contact us with your detailed requirements.

JAMINAN:

SAVVY VALVES komited untuk menyampaikan kualiti produk yang luar biasa dan perkhidmatan selepas jualan tanpa bimbang. Injap kami dijamin memberikan hayat perkhidmatan minimum selama 12 bulan, di mana kami akan membekalkan semua alat ganti yang diperlukan dan arahan penyelenggaraan terperinci secara percuma. Dalam tempoh jaminan, jika sebarang kerosakan bukan disebabkan oleh manusia berlaku, kami akan menggantikan komponen tanpa kos dan menyediakan sokongan teknikal profesional. Selepas jaminan tamat, pelanggan hanya perlu membayar kos alat ganti, sementara masih mendapat manfaat daripada perkhidmatan penyelenggaraan berdiskaun. Matlamat kami adalah untuk membantu pelanggan mengurangkan kos operasi dan meningkatkan kecekapan pengeluaran melalui kualiti yang boleh dipercayai dan sokongan selepas jualan yang komprehensif. Sama ada untuk pertanyaan teknikal atau keperluan penyelenggaraan, pasukan pakar kami akan bertindak balas dengan segera untuk memastikan sistem injap anda mengekalkan prestasi optimum pada setiap masa.