Penerangan
Technical Data Sheet
Outside Screw and Yoke (OS&Y) Gate Valve – Bronze Seated, Handwheel Operated
- General Description
- Product: Flanged End, Outside Screw and Yoke (OS&Y), Solid Wedge Gate Valve
- Seat Type: Bronze-to-Bronze Metal Seated (Metal-to-Metal)
- Operasi: Handwheel (Manual)
- Visual Indication: Rising Stem (stem position shows open/closed status)
- Standard Reka Bentuk: BS 5150 / BS 5163 (Metal-seated variant)
- Ends: Flanged to BS 4504 / EN 1092-2
- Bersemuka: BS 2089 or EN 558-1 Series 3 (short pattern)
- Test Standard: BS 6755 / EN 12266-1
- Permohonan
- Suitable for: Water, steam, oil, gas, and other non-aggressive fluids where metal-to-metal sealing is required.
- Julat Suhu: -10°C up to +200°C (depending on packing and bronze alloy)
- Penilaian Tekanan: PN10 / PN16 (specify as required)
- Technical Parameters (Typical for DN200 PN16)
|
Parameter
|
Value
|
|
Nominal Diameter
|
DN200 (8″)
|
|
Penilaian Tekanan
|
PN16 (16 bar)
|
|
Shell Test Pressure
|
24 bar
|
|
Seal Test Pressure
|
17.6 bar (allowable leakage per ISO 5208 Rate D)
|
|
Working Pressure (max)
|
16 bar at 120°C
|
|
Operating Temperature
|
-10°C to +200°C
|
|
Flange Drilling
|
BS 4504 / EN 1092-2 PN16
|
|
Face-to-Face Length
|
400 mm (EN 558-1 Series 3)
|
(For other sizes, refer to Section 7.)
- Materials of Construction
|
Komponen
|
bahan
|
|
Badan
|
Cast Iron (EN-GJL-250 / BS 1452 Grade 250)
|
|
Bonnet
|
Cast Iron (EN-GJL-250)
|
|
Wedge (Gate)
|
Cast Iron with Bronze Seat Ring
|
|
Body Seat Ring
|
Bronze (machined and pressed / welded into body)
|
|
Batang
|
Stainless Steel (e.g., AISI 410 / 420 / 304)
|
|
Stem Nut
|
High Tensile Brass / Aluminium Bronze
|
|
Gland Packing
|
Graphite / PTFE (high temperature)
|
|
Gasket
|
Compressed Fibre or Graphite (between body and bonnet)
|
|
Bolting / Nuts
|
Carbon Steel / Stainless Steel (as required)
|
|
Handwheel
|
Malleable / Ductile Iron (painted or coated)
|
- Ciri-ciri
- Handwheel Operation: Simple and direct manual control; suitable for most general applications.
- Rising Stem (OS&Y): The stem rises as the valve opens, providing clear visual indication of the valve position (open or closed) without the need for an additional indicator.
- Bronze Seated: Superior corrosion resistance and long service life in demanding fluids.
- Metal-to-Metal Sealing: Suitable for high-temperature fluids and where rubber seals are not compatible.
- In-Line Repairable: Packing can be replaced under pressure when the valve is fully open.
- Dimensions & Weights (Reference Values – DN200 PN16 – Handwheel Operated)
|
Dimension
|
Value (mm)
|
|
Face-to-Face (L)
|
400
|
|
Flange Diameter (D)
|
340
|
|
Bolt Circle Diameter (PCD)
|
295
|
|
Number of Bolt Holes
|
12
|
|
Bolt Hole Diameter
|
22
|
|
Stem Diameter
|
approx. 32
|
|
Overall Height – Closed (H)
|
approx. 500
|
|
Overall Height – Open (H1)
|
approx. 850
|
|
Handwheel Diameter
|
approx. 400
|
|
Weight
|
approx. 115 kg
|
(For exact dimensions, refer to manufacturer’s certified drawing.)
- Dimensions for Other Common Sizes (PN16) – Handwheel Operation – Reference Only
|
DN
|
L (mm)
|
D (mm)
|
PCD (mm)
|
No. Bolts
|
Bolt Hole Ø
|
H (open) approx.
|
Handwheel Ø (mm)
|
Weight (kg) approx.
|
|
50
|
250
|
165
|
125
|
4
|
19
|
400
|
180
|
18
|
|
80
|
280
|
200
|
160
|
8
|
19
|
550
|
200
|
32
|
|
100
|
300
|
220
|
180
|
8
|
19
|
620
|
250
|
42
|
|
150
|
350
|
285
|
240
|
8
|
23
|
780
|
300
|
75
|
|
200
|
400
|
340
|
295
|
12
|
23
|
850
|
400
|
115
|
|
250
|
450
|
405
|
355
|
12
|
28
|
1000
|
450
|
160
|
|
300
|
500
|
460
|
410
|
12
|
28
|
1150
|
500
|
215
|
|
400
|
600
|
580
|
525
|
16
|
31
|
1450
|
600
|
380
|
*(Face-to-face per EN 558-1 Series 3; flanges per EN 1092-2 PN16. For PN10 dimensions, consult supplier.)*
- Handwheel Operation Details
- Jenis: Solid or fabricated malleable/ductile iron handwheel
- Finish: Painted (same as valve body) or epoxy coated
- Operation Torque: Designed for comfortable manual operation by a single person (for sizes up to DN300). For DN350 and above, consult factory regarding operating effort.
- Direction to Close: Typically clockwise (standard) – confirm with manufacturer if required.
- Menguji
- Shell Test: 1.5 x PN (24 bar for PN16) for duration per EN 12266-1
- Seat Test: 1.1 x PN (17.6 bar for PN16) with allowable leakage per Rate D (or tighter if specified)
- Optional: High-pressure seat test, low-pressure air test, or zero-leakage resilient seat tests available on request (not applicable to metal-seated valves).
- Notes & Selection Tips
- Bronze Seated: Ensure the application does not require zero-leakage bubble tight shut-off; metal seated valves have allowable leakage per ISO 5208.
- Cast Iron Limitations: Avoid thermal shock or rapid temperature changes; not suitable for flammable or toxic fluids without specific approval.
- Visual Indication: The rising stem provides direct visual indication of valve position. No separate indicator is fitted.
- Operation Torque: For larger sizes (above DN300), consider whether a gear operator is required for ease of use (handwheel only may require high operating torque).
- Flange Standard: Confirm whether BS 4504 (metric) or BS 10 (inch-based) is required.
- Ordering Information
To ensure correct selection, please specify:
- Saiz (DN)
- Penilaian Tekanan (PN)
- Flange Standard (e.g., BS 4504 PN16)
- End Use / Medium
- Any special test requirements
This data sheet is a guideline; always refer to the manufacturer’s certified drawings for exact dimensions and ratings.
JAMINAN:
SAVVY VALVES komited untuk menyampaikan kualiti produk yang luar biasa dan perkhidmatan selepas jualan tanpa bimbang. Injap kami dijamin memberikan hayat perkhidmatan minimum selama 12 bulan, di mana kami akan membekalkan semua alat ganti yang diperlukan dan arahan penyelenggaraan terperinci secara percuma. Dalam tempoh jaminan, jika sebarang kerosakan bukan disebabkan oleh manusia berlaku, kami akan menggantikan komponen tanpa kos dan menyediakan sokongan teknikal profesional. Selepas jaminan tamat, pelanggan hanya perlu membayar kos alat ganti, sementara masih mendapat manfaat daripada perkhidmatan penyelenggaraan berdiskaun. Matlamat kami adalah untuk membantu pelanggan mengurangkan kos operasi dan meningkatkan kecekapan pengeluaran melalui kualiti yang boleh dipercayai dan sokongan selepas jualan yang komprehensif. Sama ada untuk pertanyaan teknikal atau keperluan penyelenggaraan, pasukan pakar kami akan bertindak balas dengan segera untuk memastikan sistem injap anda mengekalkan prestasi optimum pada setiap masa.