2″-2500LB-RTJ Close Die Forged Gate Valve – Technical Data Sheet
Item | Spesifikasi |
Product Name | Forged Gate Valve, Bolted Bonnet, Outside Screw & Yoke (OS&Y) |
Saiz Nominal | 2″ (DN50) |
Penilaian Tekanan | Class 2500 (42 MPa / 6090 psi) |
Connection Type | Ring Type Joint (RTJ) – Raised Face not applicable |
Flange Standard | ASME B16.5 (RTJ groove per ASME B16.20) |
Design Standard | ASME B16.34 / API 602 (for forged small bore gate valves) |
Face-to-Face Dimension | ASME B16.10 – 216 mm (8.50″) for Class 2500 |
Manufacturing Process | Close die forging – dense grain structure, no porosity, superior mechanical properties |
Body/Bonnet Material | A105N (Forged Carbon Steel, Normalized) | Optional: F304, F316, F22 (alloy) |
Trim Material | API 602 Trim 8 (13Cr + Stellite) or as specified | |
Stem Design | Rising stem, non-rotating (OS&Y) | |
Operasi | Handwheel (standard); gear, pneumatic, or electric actuator optional | |
Julat Suhu | -29°C ~ +425°C (for A105N with flexible graphite packing) | |
Applicable Media | Water, steam, oil, gas, high-pressure hydrocarbons, chemical services | |
- Main Parts & Materials (Close Die Forged)
Komponen | Material (Standard) | Optional Material |
Badan | A105N (close die forged) | F304, F316, F22 (1.25Cr-0.5Mo), F91 |
Bonnet | A105N (forged) | Same as body |
Gerbang | F6a (13Cr) + Stellite overlay | 304 SS, 316 SS, Monel |
Seat Rings | Integral or threaded, Stellite faced | Same as gate |
Batang | F6a (13Cr) – rolled threads | 17-4PH, Inconel, Monel |
Packing | Flexible graphite + stainless steel braid | PTFE (for lower temp) |
Gasket | Spiral wound (SS + graphite) or solid metal ring | For bonnet flange |
Bonnet Bolting | A193 B7 / A194 2H | A193 B8 / A194 8 (for SS body) |
Handwheel | Ductile iron or carbon steel | – |
- Dimensions & Weight (Class 2500, RTJ, ASME B16.10)
Dimension | mm | inch |
Face-to-Face (L) | 216 | 8.50 |
Flange Outer Diameter (D) | 235 | 9.25 |
Flange Thickness (C) | 42.5 | 1.67 |
RTJ Groove Size | R23 (per ASME B16.20) | – |
Number of Bolt Holes | 8 | – |
Bolt Hole Diameter | 29 | 1.14 |
Bolt Circle Diameter (K) | 190.5 | 7.50 |
Overall Height (H) – closed | ~550 – 650 (depends on actuator) | – |
Weight (valve only) | ~50 – 65 kg | – |
Note: RTJ flange faces are grooved; no raised face. Dimensions follow typical Class 2500 flange dimensions per ASME B16.5.
- Close Die Forging Advantages
- Superior Mechanical Properties – Uniform, dense grain structure without porosity, inclusions, or shrinkage defects.
- High Strength – Ideal for extreme pressures up to Class 2500 (42 MPa).
- Excellent Toughness – A105N normalizing improves low‑temperature impact resistance.
- Leak‑Free Integrity – Forged body eliminates weld seams and casting defects.
- Performance Features
- High Pressure / High Temperature Capability – Designed and tested for Class 2500 service, suitable for steam, boiler feedwater, and high‑pressure hydrocarbon lines.
- RTJ Connection – Ring type joint ensures metal‑to‑metal seal, ideal for high‑pressure and high‑temperature applications where spiral wound gaskets may fail.
- OS&Y (Rising Stem) – Stem threads are outside the pressure boundary, protecting them from media corrosion and allowing visual position indication.
- Hardfaced Trim (Stellite) – Gate and seat rings have Stellite overlay for wear resistance and long cycle life in severe service.
- Flexible Graphite Packing – Provides low emission performance, suitable for steam and thermal cycling.
- Close Die Forged Body – No castings, no porosity; fully traceable material.
- Aplikasi
- Power plants (high‑pressure steam, boiler isolation)
- Oil & gas production (wellheads, manifold, high‑pressure pipelines)
- Refineries and petrochemical plants (high‑temperature hydrocarbon service)
- Hydraulic systems (extreme pressure)
- Chemical processing (with appropriate material upgrade to stainless or alloy)
- Testing & Compliance
Test | Standard / Requirement |
Shell Test | 1.5 × Class 2500 (63 MPa / 9135 psi) – no visible leakage |
Seat Test | 1.1 × Class 2500 (46.2 MPa / 6700 psi) – per API 598 |
Backseat Test | 1.1 × Class 2500 |
Low‑Pressure Seat Test | 0.6 MPa (87 psi) – acceptable leakage per API 598 (Table 5 for gate valves) |
Material Traceability | EN 10204 3.1 (standard for forged components) |
NACE Compliance | Optional (MR0175 / MR0103) |
Marking | Per MSS SP‑25 / API 602 |
- Actuation Options (Beyond Standard Handwheel)
Actuator | Penerangan |
Gear Operator | For easier manual operation at high pressure |
Pneumatic Actuator | Double‑acting or spring‑return for remote on‑off |
Electric Actuator | For automated control with position feedback |
- Ordering Information
Please specify:
- Valve size: 2″
- Pressure rating: Class 2500
- End connection: RTJ (ring type joint)
- Body material: A105N / F22 / F316
- Trim: API 602 Trim 8 (13Cr + Stellite) or other
- Operation: Handwheel / Gear / Pneumatic / Electric
- Special requirements: NACE MR0175, low‑emission packing, positive material identification (PMI), etc.
Notes:
- Close die forging ensures the highest integrity for Class 2500 service. A105N provides good toughness at low temperatures.
- RTJ gaskets (e.g., oval or octagonal rings) are required for assembly – not included with valve unless specified.
- Dimensions and weights are typical; final values depend on manufacturer and specific design (e.g., full bore or reduced bore).
- For high‑temperature applications above 425°C, upgrade to F22 (chrome‑moly) or F91 material.
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