Penerangan
API 602 Forged Steel Gate Valve Technical Data Sheet
A105N Material 1/2″ 800LB NPT/Welded Ends
- General Information
|
Item
|
Spesifikasi
|
|
Jenis Injap
|
Forged Steel Gate Valve
|
|
Design Standard
|
API 602 / ASME B16.34 / BS 5352
|
|
Saiz Nominal
|
1/2 inch (DN15)
|
|
Pressure Class
|
Class 800 LB (PN130)
|
|
Structure Type
|
OS&Y (Outside Screw and Yoke), Bolted Bonnet
|
|
Connection Type
|
NPT Threaded (ASME B1.20.1) or Socket Weld (ASME B16.11)
|
|
Operasi
|
Handwheel
|
|
Bahan Badan
|
ASTM A105N (Forged Carbon Steel, Normalized, suitable for NACE MR0175)
|
- Applicable Standards
|
Item
|
Standard Code
|
|
Design & Manufacturing
|
API 602, ASME B16.34, BS 5352
|
|
Face-to-Face / End-to-End
|
Manufacturer Standard / ASME B16.10
|
|
Socket Weld Ends
|
ASME B16.11
|
|
Threaded Ends
|
ASME B1.20.1 (NPT)
|
|
Test & Inspection
|
API 598
|
|
Pressure-Temperature Rating
|
ASME B16.34
|
|
Valve Marking
|
MSS SP-25
|
- Main Design Features
- Binaan Badan: One-piece die forged body, dense structure, high strength, eliminates casting defects
- Bonnet Connection: Bolted bonnet design with 304/flexible graphite spiral wound gasket sealing
- Wedge Design: Solid wedge, fully guided design, minimizes wear, reliable sealing
- Stem Design: Backseat feature allows packing replacement under pressure when valve is fully open
- Seating Surface: Hardfaced with Stellite or 13Cr stainless steel for durability
- Packing: Flexible graphite packing, low emission design
- Seat Rings: Renewable seat rings or integral seat
- Main Component Materials (A105N Material)
|
Item
|
Part Name
|
bahan
|
Standard/Remark
|
|
1
|
Badan
|
ASTM A105N
|
Forged Carbon Steel, Normalized
|
|
2
|
Bonnet
|
ASTM A105N
|
Forged Carbon Steel
|
|
3
|
Wedge
|
ASTM A276 410 / A105N+STL
|
13Cr Stainless Steel or Hardfaced
|
|
4
|
Seat Ring
|
ASTM A276 410 / STL Hardfaced
|
Hardened Stainless Steel, Renewable or Integral
|
|
5
|
Batang
|
ASTM A182 F6a (13Cr)
|
Stainless Steel
|
|
6
|
Gasket
|
304 + Flexible Graphite
|
Spiral Wound
|
|
7
|
Packing
|
Flexible Graphite
|
Low emission design
|
|
8
|
Gland Bushing
|
ASTM A276 410
|
Stainless Steel
|
|
9
|
Gland Flange
|
ASTM A105
|
Carbon Steel
|
|
10
|
Bonnet Bolt
|
ASTM A193 Gr.B7
|
Alloy Steel
|
|
11
|
Bonnet Nut
|
ASTM A194 Gr.2H
|
Heavy Hex Nut
|
|
12
|
Eye Bolt
|
ASTM A193 Gr.B7
|
Alloy Steel
|
|
13
|
Handwheel
|
ASTM A197
|
Malleable Cast Iron
|
- Technical Parameters & Dimensions
5.1 Pressure-Temperature Ratings
|
Item
|
Parameter
|
|
Nominal Pressure
|
Class 800 LB (PN130)
|
|
Shell Test Pressure
|
20.0 MPa (Hydrostatic) [API 598]
|
|
High-Pressure Seat Test Pressure
|
14.8 MPa (Hydrostatic) [API 598]
|
|
Low-Pressure Pneumatic Test Pressure
|
0.5 – 0.7 MPa (Air) [API 598]
|
|
Julat Suhu
|
-29°C ~ 425°C
|
|
Applicable Media
|
Water, steam, oil, etc.
|
5.2 Dimensions (1/2″ Class 800 NPT/Socket Weld)
|
Dimension
|
Value
|
Remark
|
|
End-to-End Length (L)
|
79 mm
|
For NPT/SW ends, typical API 602 value
|
|
Height (H-OPEN)
|
Approx. 157 mm
|
Fully open position, reference
|
|
Handwheel Diameter (W)
|
100 mm
|
Reference
|
|
Socket Weld Bore (B)
|
22.2 mm
|
Socket weld inner diameter
|
|
Socket Weld Depth (S)
|
10 mm
|
Minimum socket depth
|
|
Threaded End
|
1/2″ NPT
|
Per ASME B1.20.1
|
|
Weight
|
Approx. 1.6 kg
|
Bolted bonnet type, reference
|
5.3 End Connection Details
- NPT Threaded Ends: Per ASME B1.20.1, 1/2 inch American Standard Taper Pipe Thread
- Socket Weld Ends (SW): Per ASME B16.11, bore dia 22.2mm, socket depth 10mm
- Flow Direction: Gate valve has no flow direction restriction
- Test & Inspection (API 598)
|
Test Item
|
Test Pressure
|
Medium
|
Acceptance Criteria
|
|
Shell Test
|
20.0 MPa
|
Water
|
No visible leakage
|
|
High-Pressure Seat Test
|
14.8 MPa
|
Water
|
No visible leakage
|
|
Low-Pressure Seat Test
|
0.5 – 0.7 MPa
|
Air
|
No bubbles leakage
|
|
Test Duration
|
Per API 598
|
—
|
Hold time conforms to standard
|
- Marking & Supply
- Valve Marking: Per MSS SP-25, nameplate to include nominal size, pressure class, material, heat number, design standard, etc.
- Cleaning & Protection: Valves internally and externally cleaned, ends covered with protectors, threaded or weld ends coated with rust preventive
- Documentation: Material certificates, pressure test reports, declaration of conformity provided with shipment
JAMINAN:
SAVVY VALVES komited untuk menyampaikan kualiti produk yang luar biasa dan perkhidmatan selepas jualan tanpa bimbang. Injap kami dijamin memberikan hayat perkhidmatan minimum selama 12 bulan, di mana kami akan membekalkan semua alat ganti yang diperlukan dan arahan penyelenggaraan terperinci secara percuma. Dalam tempoh jaminan, jika sebarang kerosakan bukan disebabkan oleh manusia berlaku, kami akan menggantikan komponen tanpa kos dan menyediakan sokongan teknikal profesional. Selepas jaminan tamat, pelanggan hanya perlu membayar kos alat ganti, sementara masih mendapat manfaat daripada perkhidmatan penyelenggaraan berdiskaun. Matlamat kami adalah untuk membantu pelanggan mengurangkan kos operasi dan meningkatkan kecekapan pengeluaran melalui kualiti yang boleh dipercayai dan sokongan selepas jualan yang komprehensif. Sama ada untuk pertanyaan teknikal atau keperluan penyelenggaraan, pasukan pakar kami akan bertindak balas dengan segera untuk memastikan sistem injap anda mengekalkan prestasi optimum pada setiap masa.