1″-800LB-Nipples 3 Piece Vacuum Ball Valve

Technical Data Sheet

Product: 3-Piece Vacuum Ball Valve with Nipples
Model / Size: 1″ – 800LB – Nipples
Konfigurasi: Three-piece body construction with integral nipples (socket weld or butt weld ends) for vacuum service

1. Product Description

This valve is a three-piece ball valve specifically designed for vacuum service, featuring integral nipples (short pipe extensions) welded or integrally formed on both ends. The three-piece construction allows for easy in-line maintenance without removing the entire valve from the piping system. The valve is rated for Class 800LB pressure, making it suitable for high-pressure vacuum applications, gas handling, and critical process systems where absolute leak integrity is required. It is ideal for vacuum systems, high-purity gas lines, and high-cycle applications where reliable shut-off is essential.

2. Basic Parameters

3. Piawaian Reka Bentuk

4. Bill of Materials (Typical Configuration)

5. Dimensions & Weight (Reference)

Note: Dimensions and weights are typical values and may vary by manufacturer.

6. Operating Conditions

7. Testing & Inspection

8. Features & Benefits

1. Vacuum Service Optimized: Low outgassing materials, helium leak-tested, and precision-machined components ensure high vacuum integrity.
2. Three-Piece Construction: Allows for in-line maintenance – end caps can be removed to access ball and seats without disturbing pipe connections.
3. Integral Nipples: Pre-welded or integrally formed nipples simplify field installation, reducing welding points and potential leak paths.
4. High Pressure Capability: Class 800 rating suitable for high-pressure gas and liquid systems, including hydraulic and pneumatic applications.
5. Tight Shut-Off: PTFE or PEEK seats provide zero-leakage sealing in both directions.
6. Low Operating Torque: Smooth ball and seat surfaces ensure easy operation, even under differential pressure.
7. Locking Handle (Optional): Prevents unauthorized operation – essential for safety-critical systems.
8. Fugitive Emission Compliance: Stem sealing can be designed to meet ISO 15848 or TA-Luft standards.

9. Important Notes

• Vacuum Service: For ultra-high vacuum (UHV) applications, specify metal seats and bellows stem seal to achieve leakage rates below 1×10⁻⁹ Pa·m³/s.
• Installation: The valve may be installed in any orientation. Ensure proper support for piping to avoid stress on the valve body.
• Cleaning: For oxygen service or high-purity vacuum applications, the valve must be specified with degreasing and cleaning per ASTM G93 or CGA G-4.1.
• Nipple Ends: Confirm whether nipples are socket weld (SW) or butt weld (BW) to match piping specifications. Socket weld nipples require fillet welding; butt weld nipples require full penetration butt welds.
• Maintenance: When replacing seats or seals, use manufacturer-approved kits to maintain vacuum integrity.
• Material Compatibility: Verify seat and seal materials are compatible with the process media to prevent swelling, degradation, or outgassing.

If you require additional specifications such as NACE MR0175, oxygen cleaning, high-temperature bellows seal, or actuator mounting, please let me know and I can supplement the data sheet accordingly.

JAMINAN:

SAVVY VALVES komited untuk menyampaikan kualiti produk yang luar biasa dan perkhidmatan selepas jualan tanpa bimbang. Injap kami dijamin memberikan hayat perkhidmatan minimum selama 12 bulan, di mana kami akan membekalkan semua alat ganti yang diperlukan dan arahan penyelenggaraan terperinci secara percuma. Dalam tempoh jaminan, jika sebarang kerosakan bukan disebabkan oleh manusia berlaku, kami akan menggantikan komponen tanpa kos dan menyediakan sokongan teknikal profesional. Selepas jaminan tamat, pelanggan hanya perlu membayar kos alat ganti, sementara masih mendapat manfaat daripada perkhidmatan penyelenggaraan berdiskaun. Matlamat kami adalah untuk membantu pelanggan mengurangkan kos operasi dan meningkatkan kecekapan pengeluaran melalui kualiti yang boleh dipercayai dan sokongan selepas jualan yang komprehensif. Sama ada untuk pertanyaan teknikal atau keperluan penyelenggaraan, pasukan pakar kami akan bertindak balas dengan segera untuk memastikan sistem injap anda mengekalkan prestasi optimum pada setiap masa.