Keterangan
Technical Data Sheet
Fully Lined Fluorine Butterfly Valve – Lug Type – Split Body – Manual Operation
Product Name: Wafer Type Fully Lined Fluorine Butterfly Valve (Split Body)
- General Information
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Item
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Spesifikasi
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Jenis Katup
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Concentric Butterfly Valve, Fully Lined with FEP (Fluorinated Ethylene Propylene)
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Body Design
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Split Body (Two-piece body, suitable for lug mounting, facilitates liner replacement)
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Connection Type
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Lug Type (Tapped lug holes for dead-end service), conforming to ISO 5752 / GB/T 12238
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Ukuran Nominal
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DN50 ~ DN600 (2″ ~ 24″)
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Peringkat Tekanan
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PN10 / PN16 / Class 150LB
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Medium Suitability
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Strong acids, strong alkalis, organic solvents, corrosive gases/liquids
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Operating Temperature
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-20°C to +150°C (FEP long-term ≤120°C; PTFE seat suitable for wide temp range)
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Operasi
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Manual (Lever Handle or Gearbox, depending on torque requirement)
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- Design Standards & Specifications
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Item
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Standar
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Design & Manufacturing
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GB/T 12238, API 609, MSS SP-67
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Face-to-Face Dimensions
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ISO 5752, GB/T 12221 (Series 13/14)
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Flange Connection Dimensions
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GB/T 17241.6, HG/T 20592, ASME B16.5 (Conforming to wafer/lug type)
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Pressure Testing
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GB/T 13927, API 598
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Lining Quality
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HG/T 4077, HG/T 4078
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- Main Component Materials
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Part Name
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Material Specification
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Perkataan
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Tubuh
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Ductile Iron (QT450-10) / Cast Steel (WCB)
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Split body construction, internal/external coated with anti-corrosion paint
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Lining
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FEP (Fluorinated Ethylene Propylene / F46)
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Thickness ≥3mm, fully encapsulates body passage and flange sealing faces
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Cakram
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Ductile Iron / Cast Steel (FEP Lined) or Stainless Steel (FEP Overmolded)
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Fully lined to prevent media contact with metal
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Seat (Seal Ring)
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PTFE (Polyetrafluoroethylene)
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Pure PTFE or Reinforced PTFE; Replaceable, provides excellent chemical resistance and low friction
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Stem / Shaft
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Stainless Steel 2Cr13 / 304
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Corrosion-resistant, pinned connection to disc
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O-Ring / Packing
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Viton (FPM) / PTFE
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Stem sealing to prevent external leakage
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Manual Operator
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Cast Iron Lever / Aluminum Gearbox
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Includes positioning/locking device
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- Technical Parameters & Dimensions (Reference, PN10/PN16)
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Nominal Size (DN)
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Face-to-Face (L) mm
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Flange Bore Dia. (Φd) mm
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Bolt Circle Dia. (D1) mm
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Disc Diameter (ΦD) mm
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Operator Type
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Approx. Weight (kg)
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Nomor DN50
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43
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125
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110
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102
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Tuas
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5
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DN65
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46
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145
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130
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122
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Tuas
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6.5
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DN80
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46
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160
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150
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138
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Tuas
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8
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DN100
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52
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180
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170
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158
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Tuas
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10
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DN125
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56
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210
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200
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188
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Tuas
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13
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DN150
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56
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240
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225
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212
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Tuas
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16
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DN200
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60
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295
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280
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268
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Gearbox
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25
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DN250
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68
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350
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335
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320
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Gearbox
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35
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DN300
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78
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400
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395
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370
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Gearbox
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50
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DN350
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78
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460
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445
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430
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Gearbox
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65
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DN400
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102
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515
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495
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482
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Gearbox
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85
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DN450
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114
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565
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550
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532
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Gearbox
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110
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DN500
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127
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620
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600
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585
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Gearbox
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140
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DN600
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154
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725
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705
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685
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Gearbox
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190
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*Note: The above dimensions are based on the PN16 standard. Actual dimensions should conform to the manufacturer’s certified drawings. Lug connections comply with HG/T 20592-2009 (PN10/16).*
- Testing & Inspection
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Test Item
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Test Pressure (PN10)
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Test Pressure (PN16)
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Acceptance Criteria
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Shell Test
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1.5 × PN = 15 bar
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1.5 × PN = 24 bar
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No visible leakage, no structural damage
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Seat Test (PTFE)
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1.1 × PN = 11 bar
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1.1 × PN = 17.6 bar
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Bi-directional sealing, zero leakage (Class A per GB/T 13927)
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Lining Spark Test
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5~20 kV depending on thickness
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No breakdown
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- Product Features & Options
- Split Body Design: The valve body consists of two halves bolted together, facilitating the molding process of the lining and allowing for easier liner replacement or maintenance.
- Fully Lined Construction: All wetted metal surfaces (including body passage, flange sealing faces, and disc) are encapsulated with fluoroplastic, providing excellent corrosion resistance.
- PTFE Seat: Provides low friction coefficient, excellent chemical resistance, and long service life. Suitable for most corrosive media.
- Lug Type Connection: The valve body has threaded lugs, allowing it to be bolted between flanges using studs. This permits dead-end service and allows removal of one side of the pipeline without affecting the other.
- Manual Operation:
- DN50-DN200: Standar Lever Handle, allowing variable opening positions with a locating pin to lock in fully open/closed positions.
- DN250-DN600: Standar Gearbox with self-locking function for easy operation, complete with a handwheel.
- Optional Configurations:
- Extended stem or extended lever handle (for insulated pipelines).
- Anti-static device (conforming to ISO 5211).
- Position indicator or limit switch.
- Installation & Maintenance Notes
- Ensure the disc is in the closed position during installation to avoid forcing alignment.
- Use corrosion-resistant gaskets (e.g., PTFE gaskets) for flange connections.
- Do not force the handle when the valve is fully closed to prevent damage to the PTFE seat.
- Regularly check the tightness of handle or gearbox mounting bolts and maintain lubrication.
Note: This data sheet provides general specifications. For specific projects, please refer to the manufacturer’s final drawings and parameters.
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