TECHNICAL DATA SHEET
Product Name: DN80 PN16 Stainless Steel Bellows Seal Globe Valve
Model/Specification: DN80-PN16-SS-Bellow
Jenis Katup: Globe Valve (Bellows Sealed)
Connection Type: Flanged (RF)
- Basic Design Parameters
|
Parameter
|
Standard/Specification
|
|
Ukuran
|
DN80 (3 inches)
|
|
Pressure Class
|
PN16 (16 bar / 232 psi)
|
|
Bahan Tubuh
|
Stainless Steel (ASTM A351 CF8 / CF8M / AISI 304 / 316L)
|
|
Design Standard
|
DIN EN 13709 / DIN 3356 / EN 12516-1
|
|
End Connection Standard
|
EN 1092-1 PN10/16 (Flanged RF)
|
|
Face to Face Standard
|
EN 558-1 / DIN 3202 F1
|
|
Test & Inspection Std.
|
EN 12266-1 / DIN 3230
|
|
Emission Compliance
|
TA-Luft / ISO 15848-1 (optional)
|
- Technical Specifications
|
Parameter
|
Details
|
|
Jenis Katup
|
Through Way Globe Valve, Bellows Sealed
|
|
Bonnet Type
|
Bolted Bonnet with Extended Bellows Assembly
|
|
Stem Type
|
Outside Screw and Yoke (OS&Y), Rising Stem
|
|
Disc Type
|
Parabolic / Needle-type Disc (for throttling)
|
|
Sealing Principle
|
Double seal: Primary Bellows Seal + Secondary Gland Packing
|
|
Bellows Material
|
Stainless Steel (AISI 304 / 316L)
|
|
Applicable Media
|
Steam, Thermal Oil, Heat Transfer Fluids, Corrosive Media, Hazardous Fluids
|
|
Kisaran Suhu
|
-20°C to +350°C (depending on trim & seats)
|
|
Operasi
|
Handwheel (standard) / Gearbox / Actuator
|
- Material of Construction (Recommended – Stainless Steel)
|
Part Name
|
Bahan
|
Standard/Grade
|
|
Tubuh
|
Stainless Steel
|
ASTM A351 CF8 (304) / CF8M (316) / AISI 316L
|
|
Bonnet
|
Stainless Steel
|
ASTM A351 CF8 / CF8M
|
|
Disc / Plug
|
Stainless Steel + Hardfacing (optional)
|
A351 CF8/CF8M + Stellite
|
|
Seat Ring
|
Stainless Steel (Integral or Renewable)
|
A351 CF8/CF8M (Hardened)
|
|
Tangkai
|
Stainless Steel
|
ASTM A276 420 / A182 F304/F316 (ground and polished)
|
|
Bellows
|
Stainless Steel
|
AISI 304 / 316L
|
|
Bonnet Gasket
|
Spiral Wound / Graphite + SS
|
Low-emission, TÜV certified (optional)
|
|
Packing (Backup)
|
Flexible Graphite (Low Sulfur)
|
M800 series (C >99%, S <50 PPM)
|
|
Stem Nut
|
Aluminum Bronze / Brass
|
CuAl10Fe3 / C95400
|
|
Studs/Nuts
|
Stainless Steel
|
ASTM A193 B8 / A194 8
|
|
Handwheel
|
Malleable Iron / Ductile Iron / SS
|
ASTM A536
|
- Main Dimensions & Flange Details
*Note: Based on EN 558-1 (Series 1) and EN 1092-1 standards. Dimensions are for Flanged Ends (RF).*
4.1 End-to-End Dimensions (Face-to-Face)
|
Ukuran
|
PN Rating
|
L (mm)
|
H (approx. mm)
|
W (Handwheel mm)
|
Weight (approx. kg)
|
|
DN80
|
PN16
|
310
|
290
|
200
|
24
|
4.2 Flange Details (Per EN 1092-1 – Type 11 / PN16)
- Flange Outside Diameter (D): 200 mm
- Bolt Circle Diameter (PCD / k): 160 mm
- Number of Bolt Holes: 8
- Bolt Hole Diameter (d2): 18 mm
- Bolt Thread Size: M16
- Raised Face Height: 3 mm
- Flange Thickness (C): ~20 mm
- Pressure-Temperature Rating (EN 12516-1 / DIN 2401)
*Material Group: Stainless Steel (CF8/CF8M)*
|
Temperature (°C)
|
Max. Working Pressure (bar)
|
Catatan
|
|
-20 to 50
|
16.0
|
Maximum rating
|
|
100
|
14.5
|
|
|
150
|
13.5
|
|
|
200
|
12.5
|
|
|
250
|
11.5
|
|
|
300
|
10.5
|
|
|
350
|
10.0
|
Max. temp for standard seats
|
- Flow Characteristics (DN80 – PN16)
|
Parameter
|
Value
|
|
Flow Coefficient Kv (m³/h)
|
120
|
|
Flow Characteristic
|
Linear / Equal Percentage (depending on trim)
|
|
Seat Leakage Class
|
Class V / VI (metal seat) / Zero leakage (soft seat – optional)
|
- Test Pressure (EN 12266-1)
|
Test Type
|
Medium
|
Pressure (bar)
|
Acceptance Criteria
|
|
Shell Test
|
Water
|
24.0
|
1.5 x PN (no visible leakage)
|
|
Seat Test (High Pressure)
|
Water
|
17.6
|
1.1 x PN (Rate A / B per standard)
|
|
Seat Test (Low Pressure)
|
Air / N2
|
5.5 – 6.0
|
Bubble-tight
|
|
Bellows Integrity Test
|
Air / Helium
|
6.0 – 10.0
|
No leakage / Mass spec test optional
|
- Features & Applications
- Key Features:
- Zero Leakage Stem Seal: The stainless steel bellows is welded to the stem and bonnet, creating a hermetic seal that eliminates fugitive emissions and prevents product loss.
- Double Safety: A secondary graphite packing provides backup sealing in the unlikely event of bellows failure, ensuring operational safety.
- Maintenance-Free Operation: Eliminates the need for regular packing gland adjustments, reducing maintenance costs and downtime.
- Long Cycle Life: Bellows design is tested for thousands of cycles without fatigue, ideal for frequent operation.
- Excellent Throttling Capability: Globe valve design provides precise flow control and regulation.
- Corrosion Resistance: Full stainless steel construction (body, bonnet, bellows) offers superior resistance to corrosive media.
- TA-Luft / ISO 15848 Compliance: Optional low-emission packing and gaskets meet stringent fugitive emission standards.
- Backseat Design: Protects bellows and packing when valve is fully open.
- Main Applications:
- Thermal Oil Systems & Heat Transfer Fluids: Prevents leakage of high-temperature oils.
- Steam Systems (Power Plants, Process Industry): Eliminates steam leaks to atmosphere.
- Chemical & Petrochemical Processing: Handling toxic, hazardous, or corrosive fluids.
- Pharmaceutical & Food Industry: Sanitary design, prevents contamination.
- Refineries: Hydrocarbon services requiring zero leakage.
- High-Purity Applications: Where process contamination must be avoided.
Disclaimer: The above data is prepared based on common European standards (DIN/EN) for bellows seal globe valves. Specific dimensions, materials, and pressure ratings may vary by manufacturer. The final technical agreement shall prevail.
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