DN100 – PN16 – RF Motorized 2-Piece Floating Ball Valve
Technical Data Sheet
- General Information
Item | Keterangan |
Jenis Katup | 2-Piece Floating Ball Valve |
Ukuran Nominal | DN100 (4 Inch) |
Peringkat Tekanan | PN16 (16 bar) |
Konstruksi Bodi | 2-Piece Body |
Bahan Tubuh | Stainless Steel (CF8M / 316) as standard; carbon steel optional |
Flange Connection | RF (Raised Face) to EN 1092-1 PN16 or ASME B16.5 Class 150 |
Operasi | Aktuator Bermotor |
Aplikasi | Frequent on-off or remote control service; suitable for water, oil, gas, mild corrosive media |
- Design & Manufacturing Standards
Standar | Keterangan |
Design Code | ISO 17292 / BS 5351 / API 6D (optional) |
Konstruksi Bodi | 2-piece, side entry, floating ball |
Flange Dimensions | EN 1092-1 PN16 RF or ASME B16.5 Class 150 RF |
Face-to-Face Dimension | ISO 5752 / EN 558-1 Series 1 or ASME B16.10 |
Pressure-Temperature Rating | ASME B16.34 or EN 12516 |
Inspection & Testing | API 598 or ISO 5208 |
Fire Safe Design | API 607 / ISO 10497 (optional) |
Perangkat Anti-Statis | API 6D / ISO 17292 (optional or standard) |
Top Flange | ISO 5211 (direct mounting for electric actuator) |
- Main Materials (Typical – can be customized)
Komponen | Standard Material | Optional Materials |
Tubuh | Stainless Steel CF8M (A351 Gr. CF8M / 316) | Carbon Steel WCB, Stainless Steel CF3M (316L), Duplex SS |
Bonnet | Stainless Steel CF8M | Matching body material |
Bola | Stainless Steel A182 F316 | Stainless Steel F304, Duplex SS, Hastelloy |
Tangkai | Stainless Steel A182 F316 | Stainless Steel F304, 17-4PH, Inconel |
Seat Sealing | PTFE (virgin) | Reinforced PTFE (RPTFE), PEEK, Nylon, Metal hardfacing |
Packing | PTFE V-ring | Flexible graphite + PTFE, low emission packing |
Gaskets | PTFE or Flexible graphite + SS spiral wound | As above |
Fasteners | Stainless Steel A193 B8 | Alloy Steel B7 (caution in corrosive environments) |
- Outline Dimensions & Weight (Typical values – may vary by manufacturer)
Dimension Parameter | Value (Typical, EN 558-1 Series 1) |
Face-to-Face Length L | Approx. 229 mm (ASME B16.10 Class 150 long) or 214 mm (ISO long) |
Flange Outer Diameter D | Approx. 220 mm (EN 1092-1 PN16) or 230 mm (ASME B16.5 Class 150) |
Bolt Circle Diameter K | Approx. 180 mm (EN) or 190 mm (ASME) |
Flange Thickness C | Approx. 22 mm (EN) or 24 mm (ASME) |
Number / Diameter of Bolt Holes | 8 × 18 mm (EN) or 8 × 19 mm (ASME) |
Center Height (flange face to center) | Approx. 55 mm |
Overall Height (excluding actuator) H | Approx. 180 mm |
Valve Weight (excluding actuator) | Approx. 18 kg (stainless steel) |
Electric Actuator Weight (reference) | Approx. 10 – 20 kg (depending on torque and brand) |
Dimensions above are typical references. Final dimensions to be confirmed with manufacturer’s drawing.
- Pressure-Temperature Rating (ASME B16.34 – CF8M body)
Temperature (°C) | Max. Working Pressure (bar) |
-29 ~ 38 | 16.0 (PN16 rating) |
100 | 13.6 |
150 | 11.2 |
200 | 9.2 |
250 | 7.5 |
300 | 5.9 |
350 | 4.8 |
400 | 3.5 |
425 | 2.8 |
For PN16 stainless steel valves, the maximum allowable working pressure at ambient temperature is 16 bar. With metal seat, the temperature range can be extended to -29°C ~ +400°C.
- Performance Data
Parameter | Value |
Peringkat Tekanan | PN16 (16 bar @ 38°C) |
Shell Test Pressure (water) | 24 bar |
High-Pressure Seat Test (water) | 17.6 bar |
Low-Pressure Air Seat Test | 6 bar |
Allowable Differential Pressure | Full rated pressure (floating ball design requires verification at high ΔP) |
Leakage Rate | Soft seat: Zero leakage (ISO 5208 Rate A / API 598 Rate A) |
Temperature Range (PTFE seat) | -29°C ~ +150°C |
Temperature Range (PEEK seat) | -29°C ~ +250°C |
Suitable Media | Water, oil, gas, natural gas, mild acids/bases, solvents, etc. |
Anti-Static Design | Optional (conductive path between ball, stem and body) |
- Electric Actuator Specification (Reference)
As electric actuators vary by brand and control requirements, below is a typical configuration recommendation:
Parameter | Typical Value |
Actuator Type | Quarter-turn electric actuator |
Mounting Flange | ISO 5211 F10 or F12 (depending on torque) |
Max. Output Torque | Based on valve torque + safety factor (DN100 floating ball torque approx. 120–200 N·m, select 200–300 N·m) |
Power Supply | 380V / 3Ph / 50Hz or 220V / 1Ph |
Control Type | On-Off or Modulating (4-20mA) |
Enclosure Protection | IP67 (outdoor type) |
Explosion Proof (optional) | Ex d IIB T4 (flameproof) |
Accessories | Limit switches, torque switches, heater, local/remote control |
- Fitur Utama
- 2-piece body – Easy inline maintenance; seats and seals can be replaced individually
- Floating ball design – Ball is supported by seats on both ends; medium pressure pushes the ball against the downstream seat for tight shut-off
- Full bore – No flow restriction; ideal for low pressure drop applications
- Bi-directional sealing – PTFE seats provide zero leakage shut-off
- Motorized actuation – Enables remote on/off, local operation, and signal feedback for automated systems
- Anti-static device (optional) – Prevents electrostatic charge accumulation
- Fire safe design (optional) – Compliant with API 607
- Ordering Information
Please provide the following when ordering:
- Valve size (DN100), pressure rating (PN16)
- Body, ball, and seat materials (PTFE / RPTFE / PEEK / metal)
- Flange standard (EN or ASME) and face-to-face standard
- Media name, temperature, and pressure
- Electric actuator power supply, control type (on-off/modulating), protection/explosion-proof rating
- Special requirements (fire-safe, anti-static, low emission packing, third-party certification, etc.)
JAMINAN:
SAVVY VALVES berkomitmen untuk memberikan kualitas produk yang luar biasa dan layanan purnajual yang bebas masalah. Katup kami dijamin memberikan masa pakai minimal 12 bulan, di mana kami akan menyediakan semua suku cadang yang diperlukan dan petunjuk perawatan terperinci secara gratis. Dalam masa garansi, jika terjadi kerusakan yang bukan disebabkan oleh manusia, kami akan mengganti komponen tanpa biaya dan memberikan dukungan teknis yang profesional. Setelah masa garansi berakhir, pelanggan hanya perlu membayar biaya suku cadang, sambil tetap mendapatkan keuntungan dari layanan perawatan dengan harga diskon. Tujuan kami adalah membantu klien mengurangi biaya operasional dan meningkatkan efisiensi produksi melalui kualitas yang andal dan dukungan purnajual yang komprehensif. Baik untuk pertanyaan teknis maupun kebutuhan perawatan, tim ahli kami akan segera merespons untuk memastikan sistem katup Anda mempertahankan kinerja yang optimal setiap saat.