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trunnion ball

DBB Dual-Ball Floating Ball Valves

DBB Dual-Ball Floating Ball Valves

Valve Size Range 1/2″ to 4″ (DN15 to DN100) Standard floating design; larger sizes available in trunnion style
Pressure Class Class 150, 300, 600, 900, 1500, 2500 (PN16 to PN420)
Temperature Range -50°C to 240°C (-58°F to 464°F) (Soft seated)
-29°C to 545°C (-20°F to 1013°F) (Metal seated)
Bore Type Full Bore (Standard) / Reduced Bore (Optional)

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TECHNICAL DATA SHEET

Product Name: DBB Dual-Ball Floating Ball Valve (Double Block & Bleed)

  1. Product Description

The DBB (Double Block and Bleed) Dual-Ball Floating Ball Valve is a compact, multi-functional valve designed to provide positive isolation and safe venting in a single body. It integrates two independent floating ball valves (for blocking) and a bleed/vent valve (typically a ball or needle valve) into one unit . This design minimizes potential leak paths, reduces space and weight compared to conventional piping assemblies, and is ideal for applications requiring double isolation such as instrument root isolation, chemical injection, sampling points, and process drain applications .

  1. Fitur Utama
  • Compact DBB Design: Combines two block valves and one bleed valve in a single forged or cast body, eliminating multiple fittings and flanges .
  • Floating Ball Design: Provides reliable bi-directional sealing. The downstream ball is forced against the seat by line pressure .
  • Positive Isolation: Achieves double block capability, ensuring zero leakage on both the upstream and downstream sides simultaneously .
  • Bleed Function: Central cavity features a bleed port (ball or needle valve) to relieve trapped pressure or verify seal integrity .
  • Blowout-Proof Stem: Stem is designed with an internal shoulder to prevent ejection under pressure .
  • Anti-Static Device: Springs and balls ensure electrical continuity between the ball, stem, and body to prevent static charge build-up .
  • Fire-Safe Design (Optional): Available with fire-safe certification to API 607/6FA, featuring secondary metal-to-metal sealing .
  • Low Fugitive Emissions: Optional live-loaded packing and compliance with ISO 15848 / TA-Luft .
  1. Technical Specifications

Parameter

Spesifikasi

Valve Size Range

1/2″ to 4″ (DN15 to DN100) Standard floating design; larger sizes available in trunnion style

Pressure Class

Class 150, 300, 600, 900, 1500, 2500 (PN16 to PN420)

Kisaran Suhu

-50°C to 240°C (-58°F to 464°F) (Soft seated)
-29°C to 545°C (-20°F to 1013°F) (Metal seated)

Jenis Lubang

Full Bore (Standard) / Reduced Bore (Optional)

End Connections

Flanged (ASME B16.5), Threaded (NPT/BSPP – ASME B1.20.1), Socket Weld (SW – ASME B16.11), Butt Weld (BW – ASME B16.25)

Operasi

Lever Handle (with locking device), Worm Gear, Pneumatic Actuator, Electric Actuator

Mounting Flange

ISO 5211 Top Flange for direct actuator mounting

  1. Material of Construction

Part Name

Standard Materials (Carbon Steel)

Standard Materials (Stainless Steel)

Tubuh

ASTM A216 WCB / A350 LF2

ASTM A351 CF8 / CF8M (F304/F316)

Bola

ASTM A182 F6a / A105 + Chrome Plating

ASTM A182 F304 / F316

Tangkai

ASTM A564 17-4 PH / A479 316

ASTM A479 316 / A564 17-4 PH

Seat (Soft)

PTFE / RPTFE / Nylon / PEEK / TFM / DEVLON

 

Seat (Metal)

316 + Stellite / Hardfaced

 

Packing / Seals

PTFE / Graphite / Chevron Packing / Viton / EPDM

 

Bleed Valve

316 Stainless Steel Needle Valve or Ball Valve

 

*Note: Special alloys such as Duplex (F51/F55), Super Duplex, Monel, Inconel, and Hastelloy are available upon request .*

  1. Applicable Standards
  • Design & Manufacture: API 6D, API 608, ASME B16.34, ISO 17292
  • End-to-End / Face-to-Face: Manufacturer Standard / ASME B16.10
  • Flange Dimensions: ASME B16.5
  • Butt Weld Ends: ASME B16.25
  • Socket Weld Ends: ASME B16.11
  • Threaded Ends: ASME B1.20.1 (NPT) / ISO 228-1 (BSP)
  • Fire-Safe Test: API 607 / API 6FA
  • Fugitive Emission Test: ISO 15848-1 / TA-Luft VDI 2440
  • Inspection & Testing: API 598 / API 6D / EN 12266-1
  1. Dimensions (Reference: mm / inches)

*Dimensions are typical for Flanged Class 150/300/600 designs and may vary by manufacturer. Please consult specific drawings for exact figures.*

Class 150 / 300 / 600 (Typical Assembly)

Size (NPS)

L (Face-to-Face) mm

H (Height) mm

W (Handwheel/ Lever) mm

Weight (approx. kg)

1/2″ (DN15)

200

82

180

3

3/4″ (DN20)

220

90

180

4

1″ (DN25)

240

101

220

5

1.5″ (DN40)

270

107

265

8

2″ (DN50)

305

190

200

12

3″ (DN80)

340

155

330

26

4″ (DN100)

450

195

400

43

Reference: Typical dimensions from industry sources .

  1. Test Pressure (Hydrostatic)

Test Procedure

Kelas 150

Class 300

Class 600

Shell (Body) Test

31.5 bar (450 PSI)

81 bar (1175 PSI)

162 bar (2325 PSI)

High-Pressure Seat Test

28.9 bar (420 PSI)

73.7 bar (1070 PSI)

147.5 bar (2140 PSI)

Low-Pressure Seat Test

6 bar (80 PSI)

6 bar (80 PSI)

6 bar (80 PSI)

*Note: Test pressures are based on ASME B16.34 / API 598 standards for ambient temperature water testing.*


Disclaimer: The information provided above is based on standard industry practices and manufacturer data . For exact specifications, dimensions, and custom configurations (such as special materials, pressure classes, or actuation), please refer to the official drawings or consult the factory. It is recommended to verify material compatibility for specific media and operating conditions.

JAMINAN:

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