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1/2″-800LB Cryogenic Floating Ball Valve

1/2″-800LB Cryogenic Floating Ball Valve

Size 1/2 inch (DN 15)
Pressure Class Class 800 LB (PN 130)
Body Material Stainless Steel (ASTM A182 F304 / F316 / F316L)
Manufacturing Process Close Die Forged / Open Die Forged
Design Standard ASME B16.34 / API 608 / API 6D / BS 5351
End Connection Standard ASME B1.20.1 (NPT Thread) / ASME B16.25 (BW) / ASME B16.11 (SW)
Face to Face Standard Manufacturer Standard / ASME B16.10
Test & Inspection Std. API 598 / ISO 5208 / BS 6364 (Cryogenic Test)

1/2″-800LB Cryogenic Floating Ball Valve

 

TECHNICAL DATA SHEET

Product Name: 1/2-inch 800LB Stainless Steel Cryogenic Floating Ball Valve
Model/Specification: 1/2″-800LB-CRYO
Jenis Katup: Floating Ball Valve (Cryogenic Service)
Connection Type: Threaded (NPT) / Butt Weld (BW) / Socket Weld (SW) User specified

  1. Basic Design Parameters

Parameter

Standard/Specification

Ukuran

1/2 inch (DN 15)

Pressure Class

Class 800 LB (PN 130)

Bahan Tubuh

Stainless Steel (ASTM A182 F304 / F316 / F316L)

Manufacturing Process

Close Die Forged / Open Die Forged

Design Standard

ASME B16.34 / API 608 / API 6D / BS 5351

End Connection Standard

ASME B1.20.1 (NPT Thread) / ASME B16.25 (BW) / ASME B16.11 (SW)

Face to Face Standard

Manufacturer Standard / ASME B16.10

Test & Inspection Std.

API 598 / ISO 5208 / BS 6364 (Cryogenic Test)

Fire-Safe Design

API 607 / ISO 10497 (Optional)

Fugitive Emission

ISO 15848-1 (Optional)

  1. Technical Specifications

Parameter

Details

Jenis Katup

Floating Ball, 2-Piece or 3-Piece Construction

Bonnet Type

Extended Bonnet (for Cryogenic Service)

Service Temperature

-196°C to +120°C (with PCTFE seats) / Up to +200°C (with PTFE)

Applicable Media

LNG, LOX, LIN, LAr, Ethylene, and other cryogenic fluids

Jenis Lubang

Full Bore / Reduced Bore (Optional)

Operasi

Lever Handle / Gearbox / Pneumatic Actuator / Electric Actuator

Perangkat Anti-Statis

API 608 Requirement (Standard)

Blow-Out Proof Stem

Standar

Cavity Pressure Relief

Self-relieving seat design (upstream/downstream)

  1. Material of Construction (Recommended – Stainless Steel for Cryogenic)

Part Name

Bahan

Standard/Grade

Tubuh

Forged Stainless Steel

ASTM A182 F304 / F316 / F316L

End Cap / Bonnet

Forged Stainless Steel

ASTM A182 F304 / F316 / F316L

Bola

Stainless Steel (Hardened)

ASTM A182 F304/F316 + STL (optional)

Tangkai

Stainless Steel

ASTM A182 F304 / F316 (Blow-out proof)

Seat Seal (Primary)

PCTFE (KEL-F®) / PTFE / RPTFE

PCTFE for cryogenic service

Stem Seal / Packing

PCTFE / Graphite

Low temperature stable materials

Gasket

Stainless Steel + Graphite

Spiral Wound / Reinforced

Perangkat Anti-Statis

Stainless Steel Ball + Spring

316 SS

Body Bolts/Nuts

Stainless Steel

ASTM A193 B8 / A194 8

Handle / Lever

Stainless Steel

ASTM A182 F304 / Zinc Plated CS

  1. Main Dimensions & Connection Details

*Note: Dimensions are for 1/2″ Threaded End (NPT) connections. BW/SW dimensions may vary by manufacturer.*

4.1 End-to-End Dimensions (Threaded)

Ukuran

Class

Koneksi

L (mm)

L (in)

H (Open) mm

H (Open) in

W (Handle) mm

W (Handle) in

Weight (kg)

Weight (lbs)

1/2″

800LB

1/2″ NPT

68

2.68

95

3.74

125

4.92

0.5

1.1

4.2 Extended Bonnet (Cryogenic Feature)

  • Extension Length: Designed to keep packing box above frost line (typically 150mm – 250mm for 1/2″ valve, depending on service temperature [-196°C]).
  • Drip Plate: Included to prevent ice formation on the body/bonnet joint.

4.3 Weld End Preparation (if BW – per ASME B16.25)

  • Bevel Angle: 37.5°
  • Root Face: 1.6 mm (1/16″) nominal
  • Counterbore: To match pipe schedule (e.g., Sch. 80, Sch. 160) as specified.
  1. Pressure-Temperature Rating (Class 800)

*Material Group: Stainless Steel (A182 F304/F316) – Values derived from ASME B16.34 and PTFE seat limits.*

Temperature (°C)

Working Pressure (bar)

Working Pressure (psi)

Catatan

-196 to -46

138.0

2000

Cryogenic Range (PCTFE seats)

-29 to 38

138.0

2000

Standard Range (PTFE seats)

100

124.0

1800

 

150

111.0

1610

 

200

97.0

1405

Max for PTFE

230*

85.0

1230

Short-term only

*For cryogenic service (below -46°C), PCTFE seats maintain excellent sealing properties down to -240°C. *

  1. Flow Characteristics (Full Bore – 1/2″)

Parameter

Value

Flow Coefficient Kv (m³/h)

5.5

Flow Coefficient Cv (US gal/min)

6.4

Port Diameter (Full Bore)

~12 mm (0.47 in) (typical for 1/2″ Class 800)

  1. Test Pressure (API 598 / BS 6364)

Test Type

Medium

Pressure (bar)

Pressure (psi)

Note

Shell Test (Hydrostatic)

Water

207

3000

1.5 x 38°C Rating

High-Pressure Seat Test

Water

152

2200

1.1 x 38°C Rating

Low-Pressure Seat Test

Air/N2

5.5 – 7.0

80 – 100

Per API 598

Cryogenic Seat Test

Helium/N2

@ Rated Pressure

@ Rated Pressure

Per BS 6364 at -196°C

  1. Features & Applications
  • Key Features:
    • Cryogenic Service Capability: Designed for temperatures as low as -196°C (-320°F), suitable for LNG and other liquefied gases.
    • Extended Bonnet: Protects the stem seals and packing from the extreme cold, ensuring operability and preventing ice formation.
    • PCTFE (KEL-F®) Seats: Provides reliable sealing at cryogenic temperatures with excellent dimensional stability.
    • Cavity Pressure Relief: Self-relieving seat design prevents dangerous over-pressure in the ball cavity due to vaporization of trapped cryogenic liquid.
    • Blow-out Proof Stem: Ensures stem retention under all pressure conditions.
    • Anti-Static Device: Dissipates static charge generated by ball/seat friction, critical for flammable media like LNG.
    • Fire-Safe Design: Optional API 607 certification ensures sealing integrity in case of fire.
    • Forged Body: Provides superior strength and reliability at high pressures and low temperatures.
  • Main Applications:
    • LNG (Liquefied Natural Gas): Liquefaction, storage, transportation, and regasification plants.
    • Air Separation Units (ASU): Handling LOX (Liquid Oxygen), LIN (Liquid Nitrogen), LAr (Liquid Argon).
    • Petrochemical: Handling ethylene, methane, and other cryogenic hydrocarbons.
    • Industrial Gas: Cryogenic storage tanks and transfer lines.

Disclaimer: The above data is prepared based on common standards for cryogenic floating ball valves. Specific dimensions, materials, and pressure ratings may vary by manufacturer. The final technical agreement shall prevail.

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