1/2″-800LB Cryogenic Floating Ball Valve
TECHNICAL DATA SHEET
Product Name: 1/2-inch 800LB Stainless Steel Cryogenic Floating Ball Valve
Model/Specification: 1/2″-800LB-CRYO
Jenis Katup: Floating Ball Valve (Cryogenic Service)
Connection Type: Threaded (NPT) / Butt Weld (BW) / Socket Weld (SW) User specified
- Basic Design Parameters
|
Parameter
|
Standard/Specification
|
|
Ukuran
|
1/2 inch (DN 15)
|
|
Pressure Class
|
Class 800 LB (PN 130)
|
|
Bahan Tubuh
|
Stainless Steel (ASTM A182 F304 / F316 / F316L)
|
|
Manufacturing Process
|
Close Die Forged / Open Die Forged
|
|
Design Standard
|
ASME B16.34 / API 608 / API 6D / BS 5351
|
|
End Connection Standard
|
ASME B1.20.1 (NPT Thread) / ASME B16.25 (BW) / ASME B16.11 (SW)
|
|
Face to Face Standard
|
Manufacturer Standard / ASME B16.10
|
|
Test & Inspection Std.
|
API 598 / ISO 5208 / BS 6364 (Cryogenic Test)
|
|
Fire-Safe Design
|
API 607 / ISO 10497 (Optional)
|
|
Fugitive Emission
|
ISO 15848-1 (Optional)
|
- Technical Specifications
|
Parameter
|
Details
|
|
Jenis Katup
|
Floating Ball, 2-Piece or 3-Piece Construction
|
|
Bonnet Type
|
Extended Bonnet (for Cryogenic Service)
|
|
Service Temperature
|
-196°C to +120°C (with PCTFE seats) / Up to +200°C (with PTFE)
|
|
Applicable Media
|
LNG, LOX, LIN, LAr, Ethylene, and other cryogenic fluids
|
|
Jenis Lubang
|
Full Bore / Reduced Bore (Optional)
|
|
Operasi
|
Lever Handle / Gearbox / Pneumatic Actuator / Electric Actuator
|
|
Perangkat Anti-Statis
|
API 608 Requirement (Standard)
|
|
Blow-Out Proof Stem
|
Standar
|
|
Cavity Pressure Relief
|
Self-relieving seat design (upstream/downstream)
|
- Material of Construction (Recommended – Stainless Steel for Cryogenic)
|
Part Name
|
Bahan
|
Standard/Grade
|
|
Tubuh
|
Forged Stainless Steel
|
ASTM A182 F304 / F316 / F316L
|
|
End Cap / Bonnet
|
Forged Stainless Steel
|
ASTM A182 F304 / F316 / F316L
|
|
Bola
|
Stainless Steel (Hardened)
|
ASTM A182 F304/F316 + STL (optional)
|
|
Tangkai
|
Stainless Steel
|
ASTM A182 F304 / F316 (Blow-out proof)
|
|
Seat Seal (Primary)
|
PCTFE (KEL-F®) / PTFE / RPTFE
|
PCTFE for cryogenic service
|
|
Stem Seal / Packing
|
PCTFE / Graphite
|
Low temperature stable materials
|
|
Gasket
|
Stainless Steel + Graphite
|
Spiral Wound / Reinforced
|
|
Perangkat Anti-Statis
|
Stainless Steel Ball + Spring
|
316 SS
|
|
Body Bolts/Nuts
|
Stainless Steel
|
ASTM A193 B8 / A194 8
|
|
Handle / Lever
|
Stainless Steel
|
ASTM A182 F304 / Zinc Plated CS
|
- Main Dimensions & Connection Details
*Note: Dimensions are for 1/2″ Threaded End (NPT) connections. BW/SW dimensions may vary by manufacturer.*
4.1 End-to-End Dimensions (Threaded)
|
Ukuran
|
Class
|
Koneksi
|
L (mm)
|
L (in)
|
H (Open) mm
|
H (Open) in
|
W (Handle) mm
|
W (Handle) in
|
Weight (kg)
|
Weight (lbs)
|
|
1/2″
|
800LB
|
1/2″ NPT
|
68
|
2.68
|
95
|
3.74
|
125
|
4.92
|
0.5
|
1.1
|
4.2 Extended Bonnet (Cryogenic Feature)
- Extension Length: Designed to keep packing box above frost line (typically 150mm – 250mm for 1/2″ valve, depending on service temperature [-196°C]).
- Drip Plate: Included to prevent ice formation on the body/bonnet joint.
4.3 Weld End Preparation (if BW – per ASME B16.25)
- Bevel Angle: 37.5°
- Root Face: 1.6 mm (1/16″) nominal
- Counterbore: To match pipe schedule (e.g., Sch. 80, Sch. 160) as specified.
- Pressure-Temperature Rating (Class 800)
*Material Group: Stainless Steel (A182 F304/F316) – Values derived from ASME B16.34 and PTFE seat limits.*
|
Temperature (°C)
|
Working Pressure (bar)
|
Working Pressure (psi)
|
Catatan
|
|
-196 to -46
|
138.0
|
2000
|
Cryogenic Range (PCTFE seats)
|
|
-29 to 38
|
138.0
|
2000
|
Standard Range (PTFE seats)
|
|
100
|
124.0
|
1800
|
|
|
150
|
111.0
|
1610
|
|
|
200
|
97.0
|
1405
|
Max for PTFE
|
|
230*
|
85.0
|
1230
|
Short-term only
|
*For cryogenic service (below -46°C), PCTFE seats maintain excellent sealing properties down to -240°C. *
- Flow Characteristics (Full Bore – 1/2″)
|
Parameter
|
Value
|
|
Flow Coefficient Kv (m³/h)
|
5.5
|
|
Flow Coefficient Cv (US gal/min)
|
6.4
|
|
Port Diameter (Full Bore)
|
~12 mm (0.47 in) (typical for 1/2″ Class 800)
|
- Test Pressure (API 598 / BS 6364)
|
Test Type
|
Medium
|
Pressure (bar)
|
Pressure (psi)
|
Note
|
|
Shell Test (Hydrostatic)
|
Water
|
207
|
3000
|
1.5 x 38°C Rating
|
|
High-Pressure Seat Test
|
Water
|
152
|
2200
|
1.1 x 38°C Rating
|
|
Low-Pressure Seat Test
|
Air/N2
|
5.5 – 7.0
|
80 – 100
|
Per API 598
|
|
Cryogenic Seat Test
|
Helium/N2
|
@ Rated Pressure
|
@ Rated Pressure
|
Per BS 6364 at -196°C
|
- Features & Applications
- Key Features:
- Cryogenic Service Capability: Designed for temperatures as low as -196°C (-320°F), suitable for LNG and other liquefied gases.
- Extended Bonnet: Protects the stem seals and packing from the extreme cold, ensuring operability and preventing ice formation.
- PCTFE (KEL-F®) Seats: Provides reliable sealing at cryogenic temperatures with excellent dimensional stability.
- Cavity Pressure Relief: Self-relieving seat design prevents dangerous over-pressure in the ball cavity due to vaporization of trapped cryogenic liquid.
- Blow-out Proof Stem: Ensures stem retention under all pressure conditions.
- Anti-Static Device: Dissipates static charge generated by ball/seat friction, critical for flammable media like LNG.
- Fire-Safe Design: Optional API 607 certification ensures sealing integrity in case of fire.
- Forged Body: Provides superior strength and reliability at high pressures and low temperatures.
- Main Applications:
- LNG (Liquefied Natural Gas): Liquefaction, storage, transportation, and regasification plants.
- Air Separation Units (ASU): Handling LOX (Liquid Oxygen), LIN (Liquid Nitrogen), LAr (Liquid Argon).
- Petrochemical: Handling ethylene, methane, and other cryogenic hydrocarbons.
- Industrial Gas: Cryogenic storage tanks and transfer lines.
Disclaimer: The above data is prepared based on common standards for cryogenic floating ball valves. Specific dimensions, materials, and pressure ratings may vary by manufacturer. The final technical agreement shall prevail.
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