Descripción
Technical Datasheet: Wafer Type Butterfly Valve
(Ductile Iron Body / Nickel Plated Disc / Pinless Design / Blow-Out Proof Stem / Replaceable Seat)
- General Information
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Item
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Standard Configuration
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User Specification / Remarks
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|
Tipo de válvula
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Wafer Type Butterfly Valve (Center Line / Concentric Design)
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|
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Material del cuerpo
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Hierro dúctil (ASTM A536 Grade 65-45-12 / GGG-50)
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Epoxy coated
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Disc Material
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Ductile Iron + Nickel Plated (Electroless Nickel Plating – ENP)
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Corrosion resistant finish
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Stem Material
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Stainless Steel (AISI 410 / 304 / 316)
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Blow-out proof design
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Seat Material
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Replaceable Soft Seat – EPDM / Buna-N / Viton / PTFE (Specify)
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Field replaceable
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Tamaño nominal
|
2″ – 24″ (DN50 – DN600)
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|
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Clasificación de presión
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Class 125 / Class 150 / PN10 / PN16
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Design Standard
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API 609 / MSS SP-67 / ISO 5752
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Cara a cara
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API 609 Short Pattern / ISO 5752 Series 20
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Flange Drilling
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ASME B16.1 / ASME B16.5 / EN 1092-2
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Inspection & Test
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API 598 / ISO 5208
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Top Flange
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ISO 5211 (For direct actuator mounting)
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Disc Design
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Pinless / Staked Disc (No pins through disc)
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Eliminates leakage paths
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- Bill of Materials (Main Components)
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No.
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Part Name
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Material
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Remarks
|
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1
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Cuerpo
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Hierro dúctil (ASTM A536 65-45-12)
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Epoxy coated (Internal/External)
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|
2
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Desct
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Ductile Iron + Nickel Plated (Electroless Nickel Plating)
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Pinless design – Smooth surface
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3
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Provenir
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Stainless Steel (AISI 304 / 316)
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Blow-out proof design (T-head / Square drive)
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4
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Asiento
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Replaceable Soft Seat (EPDM / Buna-N / Viton / PTFE)
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Field replaceable – No bonding required
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5
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O-Ring / Backup Ring
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EPDM / Buna-N / Viton
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Stem sealing
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|
6
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Bushings / Bearings
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PTFE / Bronze backed PTFE
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Stem support
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7
|
Thrust Washer
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PTFE / Nylon
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|
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8
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Bottom Cover / Plug
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Ductile Iron / Stainless Steel
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With gasket
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|
9
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Handle / Gearbox
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Ductile Iron / Steel (Epoxy coated)
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Optional
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|
10
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Fasteners
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Stainless Steel (304 / 316)
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For gearbox / actuator mounting
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- Technical Parameters & Performance
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Item
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Especificación
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Medium
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Water, Wastewater, Seawater, Air, Mild Chemicals
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|
Operating Temp.
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Depends on seat material: EPDM (-30°C to +120°C) / Buna-N (-20°C to +90°C) / Viton (-20°C to +200°C) / PTFE (-30°C to +200°C)
|
|
Max Operating Pressure
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Up to 200 psi / 16 bar (De-rate at high temps)
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Leakage Rate
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ISO 5208 Rate A (Bubble tight, zero leakage) – Soft seat
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Flow Direction
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Bidirectional (Standard) / Unidirectional (Optional)
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Seat Type
|
Replaceable Resilient Seat – Line type / Cartridge type
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Disc Type
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Concentric (Center Line) – Pinless design
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Stem Design
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Blow-out proof – Retained by body / seat
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Disc/Stem Connection
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Pinless – Square drive / T-slot / Splined connection
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- Test Pressure (Reference: Class 150 / PN16)
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Test Type
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Presión
|
Estándar
|
|
Shell (Hydrostatic)
|
1.5 x Rated Pressure
|
API 598 / ISO 5208
|
|
Seat (Hydrostatic)
|
1.1 x Rated Pressure
|
API 598 / ISO 5208
|
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Low Pressure Seat (Air)
|
80 psi / 0.6 MPa
|
Bubble tight (Rate A)
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*(Note: For Class 150, typical shell test is 425 psi / 2.9 MPa)*
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- Dimensions & Weight (Reference: Wafer Type, API 609 Short Pattern)
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NPS
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DN (mm)
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L (Face-to-Face) mm
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H (Open) mm (approx)
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Weight (kg) approx
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2″
|
50
|
43
|
85
|
3
|
|
4″
|
100
|
52
|
120
|
6
|
|
6″
|
150
|
56
|
150
|
10
|
|
8″
|
200
|
60
|
190
|
16
|
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10″
|
250
|
68
|
230
|
25
|
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12″
|
300
|
78
|
270
|
38
|
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(Note: For larger sizes or exact dimensions, refer to certified GA drawing. Add actuator weight separately.)
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- Special Requirements / Options
- Seat Material: EPDM / Buna-N (NBR) / Viton (FKM) / PTFE / Silicone
- Disc Coating: Nickel Plated (Standard) / Nylon Coated / Epoxy Coated / Stainless Steel Disc (CF8/CF8M)
- Material del tallo: Stainless Steel 304 / 316 / 17-4PH / Monel
- Operación: Lever / Gearbox / Pneumatic Actuator / Electric Actuator
- Locking Device: Yes / No (For lever operated)
- Position Indicator: Yes / No
- Stem Extension: Yes / No (For buried service)
- Test Certificate: EN 10204 3.1
- Revestimiento: Epoxy coating (Min. 250 microns) – Color: Blue / RAL 5015 / Custom
- Special Cleaning: For Potable Water (NSF/ANSI 61) / Food grade
Características del diseño:
|
Feature
|
Descripción
|
Benefit
|
|
Pinless Disc Design
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Disc is staked / mechanically secured to stem without through-pins
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Eliminates potential leak paths through disc, reduces turbulence, improves flow
|
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Blow-Out Proof Stem
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Stem is retained by body and seat; cannot be ejected under pressure
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Enhanced safety in high-pressure applications
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Replaceable Seat
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Seat is mechanically retained (not bonded) and can be replaced in the field
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Low maintenance cost, extended valve life
|
|
Nickel Plated Disc
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Electroless nickel plating on ductile iron disc
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Excellent corrosion resistance, smooth surface reduces friction
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Note: This datasheet is prepared for a Wafer Type Butterfly Valve with pinless disc, blow-out proof stem, y replaceable soft seat. Ensure selected seat material is compatible with the service medium and temperature range.
GARANTÍA:
SAVVY VALVES se compromete a ofrecer una calidad de producto excepcional y un servicio posventa sin complicaciones. Nuestras válvulas tienen una vida útil mínima garantizada de 12 meses, durante los cuales suministraremos todos los repuestos necesarios e instrucciones detalladas de mantenimiento de forma gratuita. Durante el período de garantía, si se produce algún daño no provocado por el hombre, reemplazaremos los componentes sin coste alguno y ofreceremos soporte técnico profesional. Una vez vencida la garantía, los clientes solo deberán pagar el coste de los repuestos y seguirán beneficiándose de descuentos en los servicios de mantenimiento. Nuestro objetivo es ayudar a los clientes a reducir los costes operativos y mejorar la eficiencia de la producción mediante una calidad fiable y un soporte posventa integral. Ya sea para consultas técnicas o necesidades de mantenimiento, nuestro equipo de expertos responderá con prontitud para garantizar que su sistema de válvulas mantenga un rendimiento óptimo en todo momento.