12 butterfly

16 butterfly

butterfly valves

butterfly weld

lined butterfly

pp butterfly

seal butterfly

ss butterfly

wafer butterfly

Loose Liner Wafer-Type Butterfly Valve c/w Lever

Loose Liner Wafer-Type Butterfly Valve c/w Lever

Valve Type Wafer Type Butterfly Valve (Center Line / Concentric Design)
Body Material Ductile Iron (ASTM A536 Grade 65-45-12 / GGG-50)
Disc Material Ductile Iron + Nickel Plated (Electroless Nickel Plating – ENP)
Stem Material Stainless Steel (AISI 410 / 304 / 316)
Seat Material Replaceable Soft Seat – EPDM / Buna-N / Viton / PTFE (Specify)
Nominal Size 2″ – 24″ (DN50 – DN600)

Descripción

Technical Datasheet: Wafer Type Butterfly Valve

(Ductile Iron Body / Nickel Plated Disc / Pinless Design / Blow-Out Proof Stem / Replaceable Seat)

  1. General Information

Item

Standard Configuration

User Specification / Remarks

Tipo de válvula

Wafer Type Butterfly Valve (Center Line / Concentric Design)

 

Material del cuerpo

Hierro dúctil (ASTM A536 Grade 65-45-12 / GGG-50)

Epoxy coated

Disc Material

Ductile Iron + Nickel Plated (Electroless Nickel Plating – ENP)

Corrosion resistant finish

Stem Material

Stainless Steel (AISI 410 / 304 / 316)

Blow-out proof design

Seat Material

Replaceable Soft Seat – EPDM / Buna-N / Viton / PTFE (Specify)

Field replaceable

Tamaño nominal

2″ – 24″ (DN50 – DN600)

 

Clasificación de presión

Class 125 / Class 150 / PN10 / PN16

 

Design Standard

API 609 / MSS SP-67 / ISO 5752

 

Cara a cara

API 609 Short Pattern / ISO 5752 Series 20

 

Flange Drilling

ASME B16.1 / ASME B16.5 / EN 1092-2

 

Inspection & Test

API 598 / ISO 5208

 

Top Flange

ISO 5211 (For direct actuator mounting)

 

Disc Design

Pinless / Staked Disc (No pins through disc)

Eliminates leakage paths

  1. Bill of Materials (Main Components)

No.

Part Name

Material

Remarks

1

Cuerpo

Hierro dúctil (ASTM A536 65-45-12)

Epoxy coated (Internal/External)

2

Desct

Ductile Iron + Nickel Plated (Electroless Nickel Plating)

Pinless design – Smooth surface

3

Provenir

Stainless Steel (AISI 304 / 316)

Blow-out proof design (T-head / Square drive)

4

Asiento

Replaceable Soft Seat (EPDM / Buna-N / Viton / PTFE)

Field replaceable – No bonding required

5

O-Ring / Backup Ring

EPDM / Buna-N / Viton

Stem sealing

6

Bushings / Bearings

PTFE / Bronze backed PTFE

Stem support

7

Thrust Washer

PTFE / Nylon

 

8

Bottom Cover / Plug

Ductile Iron / Stainless Steel

With gasket

9

Handle / Gearbox

Ductile Iron / Steel (Epoxy coated)

Optional

10

Fasteners

Stainless Steel (304 / 316)

For gearbox / actuator mounting

  1. Technical Parameters & Performance

Item

Especificación

Medium

Water, Wastewater, Seawater, Air, Mild Chemicals

Operating Temp.

Depends on seat material: EPDM (-30°C to +120°C) / Buna-N (-20°C to +90°C) / Viton (-20°C to +200°C) / PTFE (-30°C to +200°C)

Max Operating Pressure

Up to 200 psi / 16 bar (De-rate at high temps)

Leakage Rate

ISO 5208 Rate A (Bubble tight, zero leakage) – Soft seat

Flow Direction

Bidirectional (Standard) / Unidirectional (Optional)

Seat Type

Replaceable Resilient Seat – Line type / Cartridge type

Disc Type

Concentric (Center Line) – Pinless design

Stem Design

Blow-out proof – Retained by body / seat

Disc/Stem Connection

Pinless – Square drive / T-slot / Splined connection

  1. Test Pressure (Reference: Class 150 / PN16)

Test Type

Presión

Estándar

Shell (Hydrostatic)

1.5 x Rated Pressure

API 598 / ISO 5208

Seat (Hydrostatic)

1.1 x Rated Pressure

API 598 / ISO 5208

Low Pressure Seat (Air)

80 psi / 0.6 MPa

Bubble tight (Rate A)

*(Note: For Class 150, typical shell test is 425 psi / 2.9 MPa)*

   
  1. Dimensions & Weight (Reference: Wafer Type, API 609 Short Pattern)

NPS

DN (mm)

L (Face-to-Face) mm

H (Open) mm (approx)

Weight (kg) approx

2″

50

43

85

3

4″

100

52

120

6

6″

150

56

150

10

8″

200

60

190

16

10″

250

68

230

25

12″

300

78

270

38

(Note: For larger sizes or exact dimensions, refer to certified GA drawing. Add actuator weight separately.)

       
  1. Special Requirements / Options
  • Seat Material: EPDM / Buna-N (NBR) / Viton (FKM) / PTFE / Silicone
  • Disc Coating: Nickel Plated (Standard) / Nylon Coated / Epoxy Coated / Stainless Steel Disc (CF8/CF8M)
  • Material del tallo: Stainless Steel 304 / 316 / 17-4PH / Monel
  • Operación: Lever / Gearbox / Pneumatic Actuator / Electric Actuator
  • Locking Device: Yes / No (For lever operated)
  • Position Indicator: Yes / No
  • Stem Extension: Yes / No (For buried service)
  • Test Certificate: EN 10204 3.1
  • Revestimiento: Epoxy coating (Min. 250 microns) – Color: Blue / RAL 5015 / Custom
  • Special Cleaning: For Potable Water (NSF/ANSI 61) / Food grade

Características del diseño:

Feature

Descripción

Benefit

Pinless Disc Design

Disc is staked / mechanically secured to stem without through-pins

Eliminates potential leak paths through disc, reduces turbulence, improves flow

Blow-Out Proof Stem

Stem is retained by body and seat; cannot be ejected under pressure

Enhanced safety in high-pressure applications

Replaceable Seat

Seat is mechanically retained (not bonded) and can be replaced in the field

Low maintenance cost, extended valve life

Nickel Plated Disc

Electroless nickel plating on ductile iron disc

Excellent corrosion resistance, smooth surface reduces friction

Note: This datasheet is prepared for a Wafer Type Butterfly Valve with pinless disc, blow-out proof stem, y replaceable soft seat. Ensure selected seat material is compatible with the service medium and temperature range.

GARANTÍA:

SAVVY VALVES se compromete a ofrecer una calidad de producto excepcional y un servicio posventa sin complicaciones. Nuestras válvulas tienen una vida útil mínima garantizada de 12 meses, durante los cuales suministraremos todos los repuestos necesarios e instrucciones detalladas de mantenimiento de forma gratuita. Durante el período de garantía, si se produce algún daño no provocado por el hombre, reemplazaremos los componentes sin coste alguno y ofreceremos soporte técnico profesional. Una vez vencida la garantía, los clientes solo deberán pagar el coste de los repuestos y seguirán beneficiándose de descuentos en los servicios de mantenimiento. Nuestro objetivo es ayudar a los clientes a reducir los costes operativos y mejorar la eficiencia de la producción mediante una calidad fiable y un soporte posventa integral. Ya sea para consultas técnicas o necesidades de mantenimiento, nuestro equipo de expertos responderá con prontitud para garantizar que su sistema de válvulas mantenga un rendimiento óptimo en todo momento.

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