Descripción
2-Piece Die Forged Steel Floating Ball Valve Technical Data Sheet
- General Information
|
Item
|
Especificación
|
|
Tipo de válvula
|
Floating Ball Valve
|
|
Body Type
|
2-Piece Split Body Construction
|
|
Manufacturing Process
|
Die Forging
|
|
Design Standard
|
API 608 / ASME B16.34 / BS 5351
|
|
Tamaño nominal
|
1/2″ ~ 2″ (DN15 ~ DN50)
|
|
Pressure Class
|
Class 150 ~ 2500 LB (PN16 ~ PN420)
|
|
Connection Type
|
Flanged (RF/RTJ) / Socket Weld (SW) / Butt Weld (BW) / Threaded (NPT)
|
|
Operación
|
Lever Handle / Gear Operator / Pneumatic Actuator
|
- Applicable Standards
|
Item
|
Standard Code
|
|
Design & Manufacturing
|
API 608, ASME B16.34, BS 5351
|
|
Face-to-Face / End-to-End
|
ASME B16.10
|
|
Flanged Connections
|
ASME B16.5
|
|
Butt Weld Ends
|
ASME B16.25
|
|
Socket Weld Ends
|
ASME B16.11
|
|
Threaded Ends
|
ASME B1.20.1 (NPT)
|
|
Test & Inspection
|
API 598 / API 6D
|
|
Prueba de fuego
|
API 607 / API 6FA
|
- Main Design Features
- Construcción de la carrocería: 2-piece split forged body, side-entry design, bolted body connection.
- Manufacturing Process: Die forged construction, dense grain structure, eliminates casting defects, high strength, suitable for high pressure.
- Ball Design: Floating ball design, ball supported by two seats, media pressure pushes ball against downstream seat to achieve sealing.
- Dispositivo antiestático: Spring-loaded anti-static device between stem and ball ensures static electricity dissipation.
- Blow-Out Proof Stem: Stem designed with blow-out proof feature for safety.
- Fire-Safe Design: Designed to meet API 607/6FA fire test requirements.
- Low Emission Packing: Flexible graphite packing, optional VOC sealing rings to meet ISO 15848-1 fugitive emission requirements.
- ISO 5211 Mounting Pad: Top flange conforms to ISO 5211 for easy actuator mounting.
- Main Component Materials
|
Item
|
Part Name
|
Material
|
Standard/Remark
|
|
1
|
Cuerpo
|
ASTM A105N
|
Forged steel, suitable for NACE MR0175
|
|
2
|
End Piece/Bonnet
|
ASTM A105N
|
Forged steel
|
|
3
|
Pelota
|
ASTM A182 F304 / F316
|
Stainless steel
|
|
4
|
Provenir
|
ASTM A182 F304 / F316
|
Stainless steel, blow-out proof design
|
|
5
|
Asiento
|
PTFE / RPTFE / PEEK
|
Soft sealing
|
|
6
|
Seat Gasket
|
PTFE / Flexible Graphite
|
|
|
7
|
Packing
|
Flexible Graphite / PTFE
|
|
|
8
|
Gland
|
ASTM A182 F304
|
|
|
9
|
Dispositivo antiestático
|
SS304 + Spring
|
Between stem and ball
|
|
10
|
Body Bolt
|
ASTM A193 Gr.B7
|
Alloy steel
|
|
11
|
Body Nut
|
ASTM A194 Gr.2H
|
Heavy hex nut
|
|
12
|
Lever Handle
|
Carbon Steel / Malleable Cast Iron
|
|
- Technical Parameters & Dimensions
5.1 Pressure-Temperature Ratings
- Material Group: Group 1.1 (Carbon Steel)
- Temperature Range: -29°C ~ 200°C (PTFE seats) / Up to 500°C (Metal seated)
- Applicable Media: Water, oil, gas, steam, corrosive media, etc.
- Tipo de orificio: Full bore or reduced bore
5.2 Dimensions (Reference Values, Class 1500 2″ Butt Weld Ends)
|
Dimension
|
Value
|
Remark
|
|
End-to-End Length (L)
|
368 mm (14.5 inch)
|
Butt weld ends, per ASME B16.10
|
|
Height (H)
|
Approx. 250 mm
|
Reference only, may vary by manufacturer
|
|
Lever Length
|
Approx. 250 mm
|
|
|
Weight
|
Approx. 25 kg
|
Reference only
|
5.3 End Connection Details
- Socket Weld (SW): Bore diameter and depth per ASME B16.11.
- Soldadura a tope (BW): Bevel preparation per ASME B16.25.
- Flanged (RF/RTJ): Flange dimensions, bolt holes and sealing face per ASME B16.5.
- Threaded (NPT): Per ASME B1.20.1.
- Test & Inspection (API 598)
|
Test Item
|
Test Pressure (Class 1500)
|
Medium
|
Acceptance Criteria
|
|
Shell Test
|
23.4 MPa
|
Water
|
No visible leakage
|
|
High-Pressure Seat Test
|
17.0 MPa
|
Water or Air
|
No visible leakage
|
|
Low-Pressure Seat Test
|
0.5 – 0.7 MPa
|
Air
|
No bubbles leakage
|
|
Test Duration
|
Per API 598
|
—
|
Hold time conforms to standard
|
- Marking & Supply
- Valve Marking: Per MSS SP-25, nameplate to include material, pressure, heat number, fire-safe certification mark (if applicable), etc.
- Cleaning & Protection: Valves internally and externally cleaned, ends covered with protectors, flange faces coated with rust preventive (if applicable).
- Documentation: Material certificates, pressure test reports, declaration of conformity, fire-safe certificate (if applicable) provided with shipment.
Note: This technical data sheet is based on standard 2-piece die forged steel floating ball valve design. Actual dimensions and configurations may vary depending on manufacturer and customer requirements. Please select appropriate seat material and pressure class based on actual operating conditions.
GARANTÍA:
SAVVY VALVES se compromete a ofrecer una calidad de producto excepcional y un servicio posventa sin complicaciones. Nuestras válvulas tienen una vida útil mínima garantizada de 12 meses, durante los cuales suministraremos todos los repuestos necesarios e instrucciones detalladas de mantenimiento de forma gratuita. Durante el período de garantía, si se produce algún daño no provocado por el hombre, reemplazaremos los componentes sin coste alguno y ofreceremos soporte técnico profesional. Una vez vencida la garantía, los clientes solo deberán pagar el coste de los repuestos y seguirán beneficiándose de descuentos en los servicios de mantenimiento. Nuestro objetivo es ayudar a los clientes a reducir los costes operativos y mejorar la eficiencia de la producción mediante una calidad fiable y un soporte posventa integral. Ya sea para consultas técnicas o necesidades de mantenimiento, nuestro equipo de expertos responderá con prontitud para garantizar que su sistema de válvulas mantenga un rendimiento óptimo en todo momento.