Penerangan
TECHNICAL DATA SHEET
Lugged Knife Gate Valve (Stainless Steel, PTFE Seat, Class 150)
- General Information
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Item
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Spesifikasi
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Jenis Injap
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Knife Gate Valve, Lugged Body, Rising Stem / Non-Rising Stem (Specify)
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Size Range
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DN50 – DN600 (2″ to 24″)
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Penilaian Tekanan
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Class 150 (PN10/PN16 compatible)
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End Connection
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Lugged Type (Tapped bolt holes per ASME B16.5 Class 150 drilling)
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Design Standard
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MSS SP-81 / API 609 (Category A)
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Face to Face Standard
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MSS SP-81 (Short pattern) / Manufacturer’s standard
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Test Standard
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API 598 / MSS SP-81
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Service
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Slurries, Pulp & Paper, Wastewater, Chemical, Mining, Corrosive Fluids
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Julat Suhu
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-20°C to +180°C (-4°F to +356°F) (PTFE seat limitation)
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- Bill of Materials (Materials of Construction)
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Part Name
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Qty.
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bahan
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Material Specification / Notes
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Badan
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1
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Stainless Steel
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ASTM A351 Grade CF8M (316) or CF3M (316L)
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Gate (Blade)
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1
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Stainless Steel
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ASTM A240 Type 316/316L, ground finish, beveled edge
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tempat duduk
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1
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PTFE
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Virgin PTFE or Reinforced PTFE (glass/carbon filled)
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Batang
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1
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Stainless Steel
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ASTM A276 Type 316, anti-blowout design
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Packing
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Set
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PTFE / Graphite
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Chevron / V-ring type, adjustable
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Gland Follower
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1
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Stainless Steel
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ASTM A351 CF8M
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Yoke
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1
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Stainless Steel / Ductile Iron
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Cast or fabricated
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Bonnet / Cover
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1
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Stainless Steel
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Optional, for pressure-containing designs
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Bonnet Bolts
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Set
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Stainless Steel
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ASTM A193 Grade B8
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Bonnet Nuts
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Set
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Stainless Steel
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ASTM A194 Grade 8
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Handwheel / Operator
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1
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Cast Iron / Steel
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With stainless steel stem nut
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Name Plate
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1
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Stainless Steel
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MSS SP-25 marking
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Optional: Seat can be fully vulcanized or mechanically retained; packing live-loading available.
- Material Specifications & Rationale
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Komponen
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bahan
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Rationale
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Badan
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CF8M (316 SS)
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Excellent corrosion resistance in acidic, chloride, and industrial environments. Suitable for food, chemical, and marine applications.
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Gerbang
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316 SS
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Ground finish reduces friction against PTFE seat; beveled edge cuts through slurry solids.
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tempat duduk
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PTFE
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Chemically inert, low friction, provides bubble-tight shut-off even with entrained solids. Resilient and self-cleaning.
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Batang
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316 SS
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Anti-blowout shoulder, rolled threads for strength.
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- Design Features
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Feature
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Penerangan
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Lugged Body
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Tapped bolt holes allow dead-end service or installation without nuts on one side; suitable for end-of-line or isolation applications.
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Bidirectional Shut-Off
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PTFE seat provides tight sealing in both directions.
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Full Port
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Unobstructed flow when fully open, minimizes pressure drop.
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Self-Cleaning
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Gate cuts through沉积物 during closure; seat design prevents solids buildup.
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Batang Anti-Letupan
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Stem retained by internal shoulder, cannot be ejected under pressure.
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Replaceable Seat
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Seat can be replaced without removing valve from line (in most designs).
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Flange Drilling
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Drilled per ASME B16.5 Class 150, compatible with PN10/PN16 flanges.
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- Dimensional Data (Reference)
*Note: Face-to-face dimensions per MSS SP-81 (short pattern). Actual dimensions may vary by manufacturer.*
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Size (NPS)
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DN (mm)
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Face-to-Face L (mm)
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Height H (Open) (mm)
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Handwheel Dia. (mm)
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Bolt Circle Dia. (mm)
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No. of Holes
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Tapped Hole Depth (mm)
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2″
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50
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48
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350
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200
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120.7
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4
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18
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3″
|
80
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51
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420
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250
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152.4
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4
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18
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4″
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100
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57
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500
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280
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190.5
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8
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20
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6″
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150
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70
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650
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350
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241.3
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8
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22
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8″
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200
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76
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800
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400
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298.5
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8
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22
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10″
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250
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89
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950
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450
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362.0
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12
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24
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12″
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300
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102
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1150
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500
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431.8
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12
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24
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14″
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350
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114
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1350
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560
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476.3
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12
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25
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16″
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400
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127
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1550
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620
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539.8
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16
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25
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18″
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450
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140
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1750
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680
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577.9
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16
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28
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20″
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500
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152
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1950
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740
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635.0
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20
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28
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24″
|
600
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178
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2350
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860
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749.3
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20
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32
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Notes:
- L dimension is per MSS SP-81 (wafer short pattern). Lugged bodies may have slightly longer face-to-face; confirm with manufacturer.
- Flange drilling per ASME B16.5 Class 150.
- Tapped holes are typically UNC or metric threads; specify when ordering.
- Performance & Testing (Per API 598 / MSS SP-81)
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Test
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Medium
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Tekanan
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Acceptance Criteria
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Shell (Body) Test
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Water
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1.5 x Rated Pressure (3.0 MPa / 435 psi)
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No visible leakage
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Seat (Seal) Test
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Water
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1.1 x Rated Pressure (2.2 MPa / 319 psi)
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No visible leakage (Class VI optional)
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Low Pressure Seat Test
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Air / Nitrogen
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0.6 MPa (87 psi)
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Bubble-tight
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Backseat Test
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Water / Air
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Rated Pressure
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No leakage through packing when fully open
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- Actuation Options
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Operator Type
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Availability
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Nota
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Handwheel
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Standard (≤12″)
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Rising stem or non-rising stem
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Bevel Gear
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Optional (≥14″)
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For easier operation on larger sizes
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Pneumatic Actuator
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Optional
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Double-acting or spring-return
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Electric Actuator
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Optional
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On-off or modulating
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Hydraulic Actuator
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Optional
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For high thrust requirements
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- Aplikasi
- Pulp & Paper: Stock preparation, bleach plants, pulp mills
- Mining: Tailings, slurries, thickener underflow
- Wastewater: Raw sewage, sludge, grit channels
- Chemical: Corrosive liquids, acids, caustics
- Food & Beverage: Hygienic processing (with appropriate finish)
- Power: Fly ash, limestone slurry
- Special Options
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Option
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Penerangan
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Metal Seat
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For high temperature or abrasive services (replace PTFE with metal seat)
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V-Seat / Shearing Gate
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Modified gate for cutting fibrous materials
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Live-Loaded Packing
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Belleville springs maintain packing compression
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Flush Ports
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For purging or cleaning body cavity
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Extended Stem
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For buried or insulated service
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Oxygen Cleaning
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Degreased per CGA G-4.1 for oxygen service
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- Marking & Documentation
- Marking: Per MSS SP-25 (Size, Pressure Class, Material, Manufacturer’s Logo, Heat No.)
- Standard Documentation:
- Material Test Certificates (EN 10204 3.1)
- Pressure Test Report
- Certified Dimensional Drawing
- Operation & Maintenance Manual
- Optional Documentation:
- PMI Test Report
- NACE MR0175 Compliance
- NDT Reports (RT, PT, MT)
Procurement Notes
- Size & Pressure Class: Confirm NPS and Class (150LB standard).
- Bahan Badan: CF8M (316SS) is standard; CF3M (316L) for welding applications.
- Seat Material: Virgin PTFE is standard; specify if reinforced PTFE or conductive PTFE required.
- Operator Type: Handwheel, gear, or actuated.
- Bersemuka: Confirm if MSS SP-81 short pattern is acceptable.
- Tapped Holes: Specify thread type (UNC or metric) if lugged connection.
*This technical data sheet complies with MSS SP-81 and ASME B16.34 requirements for knife gate valves.*
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