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316L Fully Lugged Knife Gate Valve

316L Fully Lugged Knife Gate Valve

Valve Type Knife Gate Valve, Lugged Body, Rising Stem / Non-Rising Stem (Specify)
Size Range DN50 – DN600 (2″ to 24″)
Pressure Rating Class 150 (PN10/PN16 compatible)
End Connection Lugged Type (Tapped bolt holes per ASME B16.5 Class 150 drilling)
Design Standard MSS SP-81 / API 609 (Category A)
Face to Face Standard MSS SP-81 (Short pattern) / Manufacturer’s standard
Test Standard API 598 / MSS SP-81
Service Slurries, Pulp & Paper, Wastewater, Chemical, Mining, Corrosive Fluids
Temperature Range -20°C to +180°C (-4°F to +356°F) (PTFE seat limitation)

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Penerangan

TECHNICAL DATA SHEET

Lugged Knife Gate Valve (Stainless Steel, PTFE Seat, Class 150)

  1. General Information

Item

Spesifikasi

Jenis Injap

Knife Gate Valve, Lugged Body, Rising Stem / Non-Rising Stem (Specify)

Size Range

DN50 – DN600 (2″ to 24″) 

Penilaian Tekanan

Class 150 (PN10/PN16 compatible)

End Connection

Lugged Type (Tapped bolt holes per ASME B16.5 Class 150 drilling)

Design Standard

MSS SP-81 / API 609 (Category A)

Face to Face Standard

MSS SP-81 (Short pattern) / Manufacturer’s standard

Test Standard

API 598 / MSS SP-81

Service

Slurries, Pulp & Paper, Wastewater, Chemical, Mining, Corrosive Fluids

Julat Suhu

-20°C to +180°C (-4°F to +356°F) (PTFE seat limitation)

  1. Bill of Materials (Materials of Construction)

Part Name

Qty.

bahan

Material Specification / Notes

Badan

1

Stainless Steel

ASTM A351 Grade CF8M (316) or CF3M (316L)

Gate (Blade)

1

Stainless Steel

ASTM A240 Type 316/316L, ground finish, beveled edge

tempat duduk

1

PTFE

Virgin PTFE or Reinforced PTFE (glass/carbon filled)

Batang

1

Stainless Steel

ASTM A276 Type 316, anti-blowout design

Packing

Set

PTFE / Graphite

Chevron / V-ring type, adjustable

Gland Follower

1

Stainless Steel

ASTM A351 CF8M

Yoke

1

Stainless Steel / Ductile Iron

Cast or fabricated

Bonnet / Cover

1

Stainless Steel

Optional, for pressure-containing designs

Bonnet Bolts

Set

Stainless Steel

ASTM A193 Grade B8

Bonnet Nuts

Set

Stainless Steel

ASTM A194 Grade 8

Handwheel / Operator

1

Cast Iron / Steel

With stainless steel stem nut

Name Plate

1

Stainless Steel

MSS SP-25 marking

Optional: Seat can be fully vulcanized or mechanically retained; packing live-loading available.

  1. Material Specifications & Rationale

Komponen

bahan

Rationale

Badan

CF8M (316 SS)

Excellent corrosion resistance in acidic, chloride, and industrial environments. Suitable for food, chemical, and marine applications.

Gerbang

316 SS

Ground finish reduces friction against PTFE seat; beveled edge cuts through slurry solids.

tempat duduk

PTFE

Chemically inert, low friction, provides bubble-tight shut-off even with entrained solids. Resilient and self-cleaning.

Batang

316 SS

Anti-blowout shoulder, rolled threads for strength.

  1. Design Features

Feature

Penerangan

Lugged Body

Tapped bolt holes allow dead-end service or installation without nuts on one side; suitable for end-of-line or isolation applications.

Bidirectional Shut-Off

PTFE seat provides tight sealing in both directions.

Full Port

Unobstructed flow when fully open, minimizes pressure drop.

Self-Cleaning

Gate cuts through沉积物 during closure; seat design prevents solids buildup.

Batang Anti-Letupan

Stem retained by internal shoulder, cannot be ejected under pressure.

Replaceable Seat

Seat can be replaced without removing valve from line (in most designs).

Flange Drilling

Drilled per ASME B16.5 Class 150, compatible with PN10/PN16 flanges.

  1. Dimensional Data (Reference)

*Note: Face-to-face dimensions per MSS SP-81 (short pattern). Actual dimensions may vary by manufacturer.*

Size (NPS)

DN (mm)

Face-to-Face L (mm)

Height H (Open) (mm)

Handwheel Dia. (mm)

Bolt Circle Dia. (mm)

No. of Holes

Tapped Hole Depth (mm)

2″

50

48

350

200

120.7

4

18

3″

80

51

420

250

152.4

4

18

4″

100

57

500

280

190.5

8

20

6″

150

70

650

350

241.3

8

22

8″

200

76

800

400

298.5

8

22

10″

250

89

950

450

362.0

12

24

12″

300

102

1150

500

431.8

12

24

14″

350

114

1350

560

476.3

12

25

16″

400

127

1550

620

539.8

16

25

18″

450

140

1750

680

577.9

16

28

20″

500

152

1950

740

635.0

20

28

24″

600

178

2350

860

749.3

20

32

Notes:

  • L dimension is per MSS SP-81 (wafer short pattern). Lugged bodies may have slightly longer face-to-face; confirm with manufacturer.
  • Flange drilling per ASME B16.5 Class 150.
  • Tapped holes are typically UNC or metric threads; specify when ordering.
  1. Performance & Testing (Per API 598 / MSS SP-81)

Test

Medium

Tekanan

Acceptance Criteria

Shell (Body) Test

Water

1.5 x Rated Pressure (3.0 MPa / 435 psi)

No visible leakage

Seat (Seal) Test

Water

1.1 x Rated Pressure (2.2 MPa / 319 psi)

No visible leakage (Class VI optional)

Low Pressure Seat Test

Air / Nitrogen

0.6 MPa (87 psi)

Bubble-tight

Backseat Test

Water / Air

Rated Pressure

No leakage through packing when fully open

  1. Actuation Options

Operator Type

Availability

Nota

Handwheel

Standard (≤12″)

Rising stem or non-rising stem

Bevel Gear

Optional (≥14″)

For easier operation on larger sizes

Pneumatic Actuator

Optional

Double-acting or spring-return

Electric Actuator

Optional

On-off or modulating

Hydraulic Actuator

Optional

For high thrust requirements

  1. Aplikasi
  • Pulp & Paper: Stock preparation, bleach plants, pulp mills
  • Mining: Tailings, slurries, thickener underflow
  • Wastewater: Raw sewage, sludge, grit channels
  • Chemical: Corrosive liquids, acids, caustics
  • Food & Beverage: Hygienic processing (with appropriate finish)
  • Power: Fly ash, limestone slurry
  1. Special Options

Option

Penerangan

Metal Seat

For high temperature or abrasive services (replace PTFE with metal seat)

V-Seat / Shearing Gate

Modified gate for cutting fibrous materials

Live-Loaded Packing

Belleville springs maintain packing compression

Flush Ports

For purging or cleaning body cavity

Extended Stem

For buried or insulated service

Oxygen Cleaning

Degreased per CGA G-4.1 for oxygen service

  1. Marking & Documentation
  • Marking: Per MSS SP-25 (Size, Pressure Class, Material, Manufacturer’s Logo, Heat No.)
  • Standard Documentation:
    • Material Test Certificates (EN 10204 3.1)
    • Pressure Test Report
    • Certified Dimensional Drawing
    • Operation & Maintenance Manual
  • Optional Documentation:
    • PMI Test Report
    • NACE MR0175 Compliance
    • NDT Reports (RT, PT, MT)

Procurement Notes

  1. Size & Pressure Class: Confirm NPS and Class (150LB standard).
  2. Bahan Badan: CF8M (316SS) is standard; CF3M (316L) for welding applications.
  3. Seat Material: Virgin PTFE is standard; specify if reinforced PTFE or conductive PTFE required.
  4. Operator Type: Handwheel, gear, or actuated.
  5. Bersemuka: Confirm if MSS SP-81 short pattern is acceptable.
  6. Tapped Holes: Specify thread type (UNC or metric) if lugged connection.

*This technical data sheet complies with MSS SP-81 and ASME B16.34 requirements for knife gate valves.*

 

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