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flange ball

pipe ball valve

valve ball brass

wafer ball valve

1″-800LB Vacuum Floating Ball Valve

1″-800LB Vacuum Floating Ball Valve

Size 1 inch (DN25)
Pressure Class Class 800 LB (PN130 / 2000 PSI)
Body Material Stainless Steel (ASTM A182 F304 / F316 / F316L)
Manufacturing Process Forged Steel (Close Die Forged)
Design Standard ASME B16.34 / API 608 / API 6D
End Connection Standard ASME B1.20.1 (NPT) / ASME B16.25 (BW) / ASME B16.11 (SW)
Face to Face Standard Manufacturer Standard

TECHNICAL DATA SHEET

Product Name: 1-inch 800LB Stainless Steel Vacuum Floating Ball Valve
Model/Specification: 1″-800LB-VACUUM-BALL
Jenis Injap: Floating Ball Valve (Vacuum Service)
Connection Type: Threaded (NPT) / Butt Weld (BW) / Socket Weld (SW) User specified

  1. Basic Design Parameters

Parameter

Standard/Specification

Saiz

1 inch (DN25)

Pressure Class

Class 800 LB (PN130 / 2000 PSI)

Bahan Badan

Stainless Steel (ASTM A182 F304 / F316 / F316L)

Manufacturing Process

Forged Steel (Close Die Forged)

Design Standard

ASME B16.34 / API 608 / API 6D

End Connection Standard

ASME B1.20.1 (NPT) / ASME B16.25 (BW) / ASME B16.11 (SW)

Face to Face Standard

Manufacturer Standard

Test & Inspection Std.

API 598 / ISO 5208 / Vacuum Leak Test (Helium)

Vacuum Service Compliance

Designed for high vacuum applications (up to 10⁻⁶ mbar)

Fire-Safe Design

API 607 / ISO 10497 (Optional)

Fugitive Emission

ISO 15848-1 (Optional)

  1. Technical Specifications

Parameter

Details

Jenis Injap

Floating Ball, 3-Piece Construction (Standard)

Bonnet Type

Bolted Bonnet, Side Entry

Jenis Gergaji

Full Bore

Service Pressure

Positive Pressure: Up to 800 LB (PN130) / Vacuum Service: Down to 10⁻⁶ mbar

Applicable Media

High vacuum systems, Gases, Liquids, Clean room applications

Julat Suhu

-29°C to +150°C (Standard seats) / Up to +300°C (High temp seats)

Operasi

Lever Handle (Lockable) / Gearbox / Pneumatic Actuator / Electric Actuator

Peranti Anti Statik

API 608 Requirement (Standard)

Blow-Out Proof Stem

Standard

Cavity Pressure Relief

Self-relieving seat design (upstream/downstream)

  1. Material of Construction (Recommended – Stainless Steel for Vacuum Service)

Part Name

bahan

Standard/Grade

Badan

Forged Stainless Steel

ASTM A182 F304 / F316

End Cap

Forged Stainless Steel

ASTM A182 F304 / F316

bola

Stainless Steel (Hardened)

ASTM A182 F304 / F316 (Chrome plated optional for wear resistance)

Batang

Stainless Steel

ASTM A182 F304 / F316 (Blow-out proof)

Seat Seal (Primary)

RPTFE / PTFE / PEEK

Reinforced PTFE for vacuum integrity

Stem Seal / Packing

RPTFE / Graphite

Low outgassing materials for vacuum

Body Gasket

Stainless Steel + Graphite

Spiral Wound / Reinforced

Peranti Anti Statik

Stainless Steel Ball + Spring

316 SS

Body Bolts/Nuts

Stainless Steel

ASTM A193 B8 / A194 8

Handle / Lever

Stainless Steel

ASTM A182 F304

  1. Main Dimensions & End Connection Details

*Note: Dimensions are for 1″ 3-Piece Floating Ball Valve with Threaded Ends (NPT). BW/SW dimensions may vary by manufacturer.*

4.1 End-to-End Dimensions (Threaded – 3-Piece Construction)

Saiz

Pressure Class

Sambungan

L (mm)

L (in)

H (Open) mm

H (Open) in

W (Handle) mm

W (Handle) in

Weight (kg)

Weight (lbs)

1″

800LB

1″ NPT

~120

~4.72

~65

~2.56

~160

~6.30

~1.2

~2.6

*Note: 3-piece construction allows for easy maintenance and removal from the pipeline without disturbing pipe ends.*

4.2 End Preparation Details (Per ASME Standards)

Connection Type

Standard

Details

Threaded (NPT)

ASME B1.20.1

Tapered pipe threads, 1″ NPT Female

Kimpalan Punggung (BW)

ASME B16.25

Bevel Angle: 37.5°, Root Face: 1.6 mm, Counterbore to match pipe schedule

Socket Weld (SW)

ASME B16.11

Socket depth per standard, Bore diameter to match pipe

  1. Pressure-Temperature Rating (ASME B16.34 / Class 800)

*Material Group: Stainless Steel (A182 F304/F316) with RPTFE seats *

Temperature (°C)

Working Pressure (bar)

Working Pressure (psi)

Nota

-29 to 38

130

1885

Maximum Rating (800LB / PN130)

100

124

1800

 

150

111

1610

Maximum for RPTFE seats

200

97

1405

With high temp seats (PEEK)

250

85

1230

With high temp seats

300

70

1015

With high temp seats

Note: For vacuum service, the valve is rated for differential pressure up to full vacuum (0 bar absolute) in either direction.

  1. Vacuum Service Specifications

Parameter

Value

Vacuum Rating

10⁻⁶ mbar (High vacuum)

Leak Rate (Helium Test)

< 1 x 10⁻⁶ mbar·L/s

Outgassing Characteristics

Low outgassing materials (Stainless Steel + PTFE/RPTFE)

Bakeout Temperature

Up to 150°C (with valve open, seats removed if required)

Pressure Direction

Bidirectional (suitable for vacuum in either direction)

  1. Flow Characteristics (1″ – Full Bore)

Parameter

Value

Port Diameter (Full Bore)

~25 mm (0.98 in) (typical for 1″ Class 800)

Flow Coefficient Cv (US gal/min)

~35 – 40 (typical for 1″ full bore ball valve)

Flow Coefficient Kv (m³/h)

~30 – 35

  1. Test Pressure (API 598 + Vacuum Test)

Test Type

Medium

Pressure (bar)

Pressure (psi)

Acceptance Criteria

Shell Test (Hydrostatic)

Water

195

2828

1.5 x 38°C Rating (no visible leakage)

High-Pressure Seat Test

Water

143

2074

1.1 x 38°C Rating (Rate A per API 598)

Low-Pressure Seat Test

Air / N2

5.5 – 7.0

80 – 100

Bubble-tight

Vacuum Leak Test

Helium

Vacuum (10⁻³ mbar)

Mass spectrometer test, < 1 x 10⁻⁶ mbar·L/s

  1. Features & Applications
  • Key Features:
    • Vacuum Service Compatibility: Specially designed for high vacuum applications down to 10⁻⁶ mbar, with helium leak testing to verify integrity.
    • Double Block & Bleed: 3-piece design allows for positive isolation and safe maintenance.
    • Low Outgassing Materials: Stainless steel body with RPTFE/PTFE seats minimizes contamination of vacuum systems .
    • Full Bore Design: Minimal pressure drop and easy system evacuation .
    • Blow-out Proof Stem: Ensures stem retention under all pressure conditions .
    • Anti-Static Device: Dissipates static charge, critical for vacuum systems where static buildup can occur .
    • Fire-Safe Design: Optional API 607 certification ensures sealing integrity in case of fire.
    • Forged Body: Provides superior strength and reliability at high pressures and vacuum conditions .
    • 3-Piece Construction: Allows for easy maintenance and in-line repair without removing pipe ends .
    • Lockable Handle: Provides safety lockout capability for maintenance .
  • Main Applications:
    • Semiconductor Manufacturing: Vacuum processing chambers and gas delivery systems.
    • Research Laboratories: High vacuum experimental setups.
    • Pharmaceutical Industry: Freeze drying (lyophilization) systems.
    • Analytical Instruments: Mass spectrometers, electron microscopes.
    • Space Simulation: Vacuum chambers for testing.
    • Coating Industries: PVD/CVD vacuum coating systems.
    • General Vacuum Systems: Where reliable isolation from atmosphere is required.

Disclaimer: The above data is prepared based on common standards for vacuum service ball valves. Specific dimensions, materials, and pressure ratings may vary by manufacturer. Vacuum performance should be verified with the manufacturer for the specific application requirements. The final technical agreement shall prevail.

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