TECHNICAL DATA SHEET
1″-800LB-Nipples 3-Piece Floating Ball Valve
Item | Penerangan |
Product Name | 1″ Class 800 3-Piece Floating Ball Valve |
Model | 1″-800LB-FLOATING-BALL-3PC |
Saiz Nominal | 1 inch (DN25) |
Pressure Class | Class 800 LB (PN130 / approx. 2000 PSI) |
Construction | 3-Piece Body / Floating Ball |
End Connection | Nipples (NPT male thread) |
Bahan Badan | To be specified (Options: A105 carbon steel / F304/F316 stainless steel / others) |
Service Condition | Industrial gases, liquids, oils, water, etc. |
- Design Basis
Parameter | Standard / Description |
Valve Design Standard | ASME B16.34 / API 608 / API 6D |
End Connection Standard | ASME B1.20.1 (NPT) |
Face‑to‑Face Dimension | Manufacturer standard (per ASME B16.10 or short pattern) |
Inspection & Testing | API 598 |
Pressure Testing | Shell: 1.5× rated pressure; Seat: 1.1× rated pressure |
- Technical Specifications
Parameter | Penerangan |
Jenis Injap | Floating ball, 3‑piece design |
Flow Path | Full bore |
Working Pressure | Up to Class 800 LB (depending on material temperature rating) |
Suitable Media | Water, oil, gas, steam, mild corrosive media (depending on material) |
Julat Suhu | Depends on seat material: – PTFE seats: -29°C ~ +150°C – PEEK seats: -29°C ~ +250°C – Graphite seats: -29°C ~ +450°C (metal seated) |
Operasi | Lockable handle (standard) / pneumatic or electric actuator (optional) |
Anti‑static Device | Compliant with API 608 (standard) |
Blow‑out Proof Stem | Standard |
Cavity Relief | Self‑relieving seat design (upstream/downstream) |
Fire Safe Design | Optional API 607 |
III. Bill of Materials (Typical Options)
Part Name | Common Material Options |
Main Body & End Caps | A105 carbon steel / F304 stainless steel / F316 stainless steel |
bola | Same as body + hard chrome plating / electroless nickel plating / Stellite overlay (optional) |
Batang | Stainless steel (304/316) / 17-4PH / Monel |
Main Seat | PTFE / RPTFE / PEEK / metal seated |
Stem Seal / Packing | PTFE / Graphite / flexible graphite |
Body Gasket | Stainless steel + graphite spiral wound / PTFE / flexible graphite |
Anti‑static Spring | Stainless steel |
Studs / Nuts | A193 B7 / A194 2H (for carbon steel body); 304/316 (for stainless steel body) |
Handle | Carbon steel (with plastic grip) / Stainless steel |
Note: Final material selection must conform to valve nameplate or manufacturer’s material certificate.
- Dimensions & Weight (Reference)
Saiz | Pressure Class | Sambungan | Face‑to‑Face L (mm) | Overall Height H (mm) | Handle Length W (mm) | Weight (kg) |
1″ | Class 800 | NPT | ~120 | ~65 | ~160 | ~1.2 (carbon steel / stainless steel) |
- Face‑to‑face per manufacturer standard; NPT threads per ASME B1.20.1.
- Ciri-ciri Utama
- 3‑Piece Body Construction – Easy inline maintenance without removing the valve from the pipeline.
- Floating Ball Design – Line pressure pushes the ball against the downstream seat for bidirectional sealing.
- Full Bore – Low flow resistance and pressure drop.
- Anti‑static Device – Electrical continuity ≤10Ω between ball, stem and body; prevents static build‑up.
- Blow‑out Proof Stem – Bottom‑mounted stem with blow‑out proof design for safety.
- Multiple Material Options – Carbon steel, 304/316 stainless steel, duplex, etc.
- Fire Safe Design Available – Optional API 607.
- Aplikasi
- Petrochemical pipelines
- Natural gas, compressed air systems
- Water treatment
- Pharmaceutical & bio‑engineering
- Food & beverage
- General industrial fluid control
VII. Testing & Inspection
Test Item | Standard | Requirement |
Shell Strength Test | API 598 | 1.5× rated pressure, no visible leakage |
Low Pressure Seat Test | API 598 | 0.6 MPa air, no visible bubbles |
High Pressure Seat Test | API 598 | 1.1× rated pressure, zero leakage across seats |
Anti‑static Test | API 608 | Resistance ≤10Ω |
Factory Testing | 100% | Each valve with unique serial number and quality tag |
VIII. Ordering Information
Please provide when ordering:
- Nominal size (1″)
- Pressure class (Class 800)
- Body and trim material (e.g. A105 or 316SS)
- End connection type (NPT, with nipples)
- Seat / sealing material (PTFE, PEEK, metal, etc.)
- Medium and operating temperature
- Actuation type (manual / pneumatic / electric)
- Additional requirements (fire safe, anti‑static, low emission, etc.)
- Teguran
- This data sheet applies to 1″-800LB-Nipples 3-Piece Floating Ball Valve (non‑vacuum service). For vacuum version, refer to previous data sheets.
- For specific material (e.g. A105 or F316), supplementary mechanical properties and pressure‑temperature ratings can be provided.
JAMINAN:
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