TECHNICAL DATA SHEET
Product Name: 1/2-inch 800LB Stainless Steel Cryogenic Floating Ball Valve
Model/Specification: 1/2″-800LB-CRYO
Jenis Injap: Floating Ball Valve (Cryogenic Service)
Connection Type: Threaded (NPT) / Butt Weld (BW) / Socket Weld (SW) User specified
- Basic Design Parameters
Parameter | Standard/Specification |
Saiz | 1/2 inch (DN 15) |
Pressure Class | Class 800 LB (PN 130) |
Bahan Badan | Stainless Steel (ASTM A182 F304 / F316 / F316L) |
Manufacturing Process | Close Die Forged / Open Die Forged |
Design Standard | ASME B16.34 / API 608 / API 6D / BS 5351 |
End Connection Standard | ASME B1.20.1 (NPT Thread) / ASME B16.25 (BW) / ASME B16.11 (SW) |
Face to Face Standard | Manufacturer Standard / ASME B16.10 |
Test & Inspection Std. | API 598 / ISO 5208 / BS 6364 (Cryogenic Test) |
Fire-Safe Design | API 607 / ISO 10497 (Optional) |
Fugitive Emission | ISO 15848-1 (Optional) |
- Technical Specifications
Parameter | Details |
Jenis Injap | Floating Ball, 2-Piece or 3-Piece Construction |
Bonnet Type | Extended Bonnet (for Cryogenic Service) |
Service Temperature | -196°C to +120°C (with PCTFE seats) / Up to +200°C (with PTFE) |
Applicable Media | LNG, LOX, LIN, LAr, Ethylene, and other cryogenic fluids |
Jenis Gergaji | Full Bore / Reduced Bore (Optional) |
Operasi | Lever Handle / Gearbox / Pneumatic Actuator / Electric Actuator |
Peranti Anti Statik | API 608 Requirement (Standard) |
Blow-Out Proof Stem | Standard |
Cavity Pressure Relief | Self-relieving seat design (upstream/downstream) |
- Material of Construction (Recommended – Stainless Steel for Cryogenic)
Part Name | bahan | Standard/Grade |
Badan | Forged Stainless Steel | ASTM A182 F304 / F316 / F316L |
End Cap / Bonnet | Forged Stainless Steel | ASTM A182 F304 / F316 / F316L |
bola | Stainless Steel (Hardened) | ASTM A182 F304/F316 + STL (optional) |
Batang | Stainless Steel | ASTM A182 F304 / F316 (Blow-out proof) |
Seat Seal (Primary) | PCTFE (KEL-F®) / PTFE / RPTFE | PCTFE for cryogenic service |
Stem Seal / Packing | PCTFE / Graphite | Low temperature stable materials |
Gasket | Stainless Steel + Graphite | Spiral Wound / Reinforced |
Peranti Anti Statik | Stainless Steel Ball + Spring | 316 SS |
Body Bolts/Nuts | Stainless Steel | ASTM A193 B8 / A194 8 |
Handle / Lever | Stainless Steel | ASTM A182 F304 / Zinc Plated CS |
- Main Dimensions & Connection Details
*Note: Dimensions are for 1/2″ Threaded End (NPT) connections. BW/SW dimensions may vary by manufacturer.*
4.1 End-to-End Dimensions (Threaded)
Saiz | Class | Sambungan | L (mm) | L (in) | H (Open) mm | H (Open) in | W (Handle) mm | W (Handle) in | Weight (kg) | Weight (lbs) |
1/2″ | 800LB | 1/2″ NPT | 68 | 2.68 | 95 | 3.74 | 125 | 4.92 | 0.5 | 1.1 |
4.2 Extended Bonnet (Cryogenic Feature)
- Extension Length: Designed to keep packing box above frost line (typically 150mm – 250mm for 1/2″ valve, depending on service temperature [-196°C]).
- Drip Plate: Included to prevent ice formation on the body/bonnet joint.
4.3 Weld End Preparation (if BW – per ASME B16.25)
- Bevel Angle: 37.5°
- Root Face: 1.6 mm (1/16″) nominal
- Counterbore: To match pipe schedule (e.g., Sch. 80, Sch. 160) as specified.
- Pressure-Temperature Rating (Class 800)
*Material Group: Stainless Steel (A182 F304/F316) – Values derived from ASME B16.34 and PTFE seat limits.*
Temperature (°C) | Working Pressure (bar) | Working Pressure (psi) | Nota |
-196 to -46 | 138.0 | 2000 | Cryogenic Range (PCTFE seats) |
-29 to 38 | 138.0 | 2000 | Standard Range (PTFE seats) |
100 | 124.0 | 1800 | |
150 | 111.0 | 1610 | |
200 | 97.0 | 1405 | Max for PTFE |
230* | 85.0 | 1230 | Short-term only |
*For cryogenic service (below -46°C), PCTFE seats maintain excellent sealing properties down to -240°C. *
- Flow Characteristics (Full Bore – 1/2″)
Parameter | Value |
Flow Coefficient Kv (m³/h) | 5.5 |
Flow Coefficient Cv (US gal/min) | 6.4 |
Port Diameter (Full Bore) | ~12 mm (0.47 in) (typical for 1/2″ Class 800) |
- Test Pressure (API 598 / BS 6364)
Test Type | Medium | Pressure (bar) | Pressure (psi) | Note |
Shell Test (Hydrostatic) | Water | 207 | 3000 | 1.5 x 38°C Rating |
High-Pressure Seat Test | Water | 152 | 2200 | 1.1 x 38°C Rating |
Low-Pressure Seat Test | Air/N2 | 5.5 – 7.0 | 80 – 100 | Per API 598 |
Cryogenic Seat Test | Helium/N2 | @ Rated Pressure | @ Rated Pressure | Per BS 6364 at -196°C |
- Features & Applications
- Key Features:
- Cryogenic Service Capability: Designed for temperatures as low as -196°C (-320°F), suitable for LNG and other liquefied gases.
- Extended Bonnet: Protects the stem seals and packing from the extreme cold, ensuring operability and preventing ice formation.
- PCTFE (KEL-F®) Seats: Provides reliable sealing at cryogenic temperatures with excellent dimensional stability.
- Cavity Pressure Relief: Self-relieving seat design prevents dangerous over-pressure in the ball cavity due to vaporization of trapped cryogenic liquid.
- Blow-out Proof Stem: Ensures stem retention under all pressure conditions.
- Anti-Static Device: Dissipates static charge generated by ball/seat friction, critical for flammable media like LNG.
- Fire-Safe Design: Optional API 607 certification ensures sealing integrity in case of fire.
- Forged Body: Provides superior strength and reliability at high pressures and low temperatures.
- Main Applications:
- LNG (Liquefied Natural Gas): Liquefaction, storage, transportation, and regasification plants.
- Air Separation Units (ASU): Handling LOX (Liquid Oxygen), LIN (Liquid Nitrogen), LAr (Liquid Argon).
- Petrochemical: Handling ethylene, methane, and other cryogenic hydrocarbons.
- Industrial Gas: Cryogenic storage tanks and transfer lines.
Disclaimer: The above data is prepared based on common standards for cryogenic floating ball valves. Specific dimensions, materials, and pressure ratings may vary by manufacturer. The final technical agreement shall prevail.
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