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4500LB Closed Die Forged Globe Valve

4500LB Closed Die Forged Globe Valve

Product Name: Pressure Seal Forged Steel Globe Valve
Pressure Class: Class 4500LB
Nominal Size: 1/2″ ~ 4″ (DN15 ~ DN100)
Standard Materials: Carbon Steel / Alloy Steel / Stainless Steel

설명

Pressure Seal Forged Steel Globe Valve Technical Data Sheet

Product Name: Pressure Seal Forged Steel Globe Valve
압력 등급: Class 4500LB
공칭 크기: 1/2″ ~ 4″ (DN15 ~ DN100)
Standard Materials: Carbon Steel / Alloy Steel / Stainless Steel

  1. Product Overview

This valve utilizes a pressure self-tightening (pressure seal) design, suitable for high-temperature, high-pressure, and high-erosion applications. The unique pressure seal structure ensures that the sealing performance increases as the medium pressure inside the bonnet rises. It is primarily installed in power plant boiler systems (drain, blowdown, desuperheating water) and petrochemical pipelines for isolation or shut-off purposes.

  1. Basic Technical Specifications

Item

Technical Parameter

Nominal Size (DN/NPS)

DN15 ~ DN100 (1/2″ ~ 4″)

Pressure Class (Class)

4500LB

Rated Pressure (PN)

76.0 MPa (approx. 11,000 PSI)

Applicable Media

Water, Steam, Oil, Non-corrosive media

Connection Type

Butt Weld (BW), Socket Weld (SW)

Operation Type

Handwheel, Electric Actuator, Pneumatic Actuator

  1. Design Standards & Specifications

Item

Standard Applied

Design & Manufacturing

ASME B16.34, JB/T 3595, ASME E101

Face-to-Face / End-to-End

ASME B16.10, JB/T 3595

Butt Weld Ends

ASME B16.25

Socket Weld Ends

ASME B16.11

Pressure-Temperature Ratings

ASME B16.34, JB/T 3595

Inspection & Testing

API 598, JB/T 9092

  1. Design Features
  • Pressure Seal Design: Features a pressure self-tightening seal (Pressure Seal) structure. Sealing is achieved through a wedge-type seal ring between the bonnet and body. As internal pipeline pressure increases, the expansion force on the seal ring also increases, ensuring absolutely reliable sealing performance under extreme high-pressure conditions.
  • Erosion-Resistant Seat: The disc and seat sealing surfaces are typically overlaid with Cobalt-based hardfacing alloy (e.g., Stellite) via plasma transferred arc welding. They are precision ground to offer high wear resistance and scratch resistance, effectively resisting erosion from high-temperature, high-velocity fluids.
  • Stem Treatment: The stem surface undergoes anti-corrosion nitriding treatment or hard chrome plating to enhance surface hardness, wear resistance, and corrosion resistance, reducing friction at the packing and preventing external leakage.
  • Body Structure: Constructed from one-piece forging, eliminating casting defects and providing a dense grain structure with high mechanical strength. The body bore is often designed with a Y-pattern or streamlined contour to minimize fluid resistance and prevent vortex erosion.
  • Packing System: Packed with flexible graphite, reinforced internally with nickel wire or stainless steel wire, providing self-lubrication and excellent sealing without scratching the stem.
  1. Main Component Materials

요소

Carbon Steel (Normal Temp)

Alloy Steel (High Temp)

Stainless Steel (Corrosion Resistant)

몸

A105

F22 / F91 / 12Cr1MoV

F304 / F316

Bonnet / Yoke

A105

F22 / 12Cr1MoV

F304 / F316

디스크

A105 + Stellite Overlay

25Cr2MoV + Stellite Overlay

F316 + Stellite Overlay

좌석

A105 + Stellite Overlay

304 + Stellite Overlay

F316 + Stellite Overlay

줄기

2Cr13

25Cr2MoV / 1Cr17Ni2

F316

Pressure Seal Ring

Flexible Graphite + Stainless Steel Strip / Inconel 718

   

Packing

Flexible Graphite (with Nickel Wire reinforcement)

   

Yoke Sleeve/Nut

Aluminum Bronze / Ni-Resist Cast Iron

   

Gland / Bonnet Insert

F6a / 420 / 304

   

Note: Specific materials can be selected based on operating conditions and ASTM/ASME standards.

  1. Dimensions & Connections (Reference)

The following are typical dimensions for manual operated, butt-weld end valves. Actual dimensions may vary by manufacturer.

공칭 크기

inch (in)

1/2″

3/4″

1″

1.5″

2″

3″

4″

공칭 크기

DN (mm)

15

20

25

40

50

80

100

Length (L)

mm (approx)

~230

~270

~300

~400

~450

~600

~700

Height (H)

mm (approx)

~250

~270

~300

~450

~500

~750

~900

Handwheel Dia.

mm

150

150

200

300

350

450

600

Butt Weld OD

mm

Determined by Schedule No. (Commonly Sch160 or XXS)

           
  1. Pressure Testing (Class 4500LB)

Test Item

Medium

Pressure (MPa)

기준

Shell Hydrostatic Test

Water

75.0 ~ 85.0 (1.5 x Rated Pressure)

API 598

High Pressure Seat Test

Water/Air

55.0 ~ 62.0 (1.1 x Rated Pressure)

API 598

Backseat Test

–

As per standard

API 598

  1. Ordering Information / Inquiries

To ensure the correct valve is selected for your application, please provide the following details when ordering:

  1. Model / Type: e.g., J61Y-4500LB (Manual, Butt Weld), J961Y-4500LB (Electric, Butt Weld).
  2. Size & Connection: Nominal size and specific welding end preparation details (Schedule No.).
  3. Service Conditions: Media type, Operating Pressure, Operating Temperature (to determine the correct material grade).

 

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